Knowledge What type of furnace is used for melting aluminium? 5 Key Types Explained
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Tech Team · Kintek Solution

Updated 2 months ago

What type of furnace is used for melting aluminium? 5 Key Types Explained

When it comes to melting aluminum, different types of furnaces are available, each with its own set of advantages and specific applications.

5 Key Types Explained

What type of furnace is used for melting aluminium? 5 Key Types Explained

1. Vertical Aluminum Melting Furnace

This type of furnace is particularly popular in small and medium-sized enterprises and the die-casting industry.

It features a vertical flue with a large cross-section at the rear.

A high-speed burner is installed at the bottom of the flue.

Aluminum ingots and charge are added from the top of the flue and are quickly melted at the bottom by the impact of the flame.

The flue gas exchanges heat with the cold charge during discharge, resulting in high thermal efficiency, often exceeding 50%.

2. Medium Frequency Aluminum Melting Furnace

This furnace is ideal for recovering aluminum to extract pure aluminum elements or manufacturing cast aluminum alloys.

It is noted for its lower energy consumption compared to traditional furnaces.

It can be customized according to specific industry needs.

3. Reverberatory Furnaces

These furnaces heat aluminum to melting temperatures using direct fired wall-mounted burners.

Heat transfer primarily occurs through radiation from refractory brick walls to the aluminum, with additional convective heating from the burner.

They are available in capacities up to 150 tons and have melting efficiencies ranging from 15% to 39%.

With recuperation, efficiencies can be enhanced to 10-15%, though this increases maintenance costs.

4. Resistance and Induction Furnaces

These are other types of furnaces used for melting aluminum, categorized based on the energy consumed for heating.

Resistance furnaces use electrical resistance to generate heat.

Induction furnaces use electromagnetic induction.

Both types are suitable for different scales of operations and specific requirements in the aluminum industry.

5. Choosing the Right Furnace

The choice of furnace depends on factors such as the desired production rate, the quality and composition of the scrap aluminum, and whether a batch or continuous mode of operation is preferred.

Each type of furnace offers distinct advantages in terms of energy efficiency, customization, and specific applications within the aluminum melting and casting processes.

Continue exploring, consult our experts

Discover the ultimate melting solution for your aluminum needs with KINTEK SOLUTION. Our extensive range of top-notch aluminum melting furnaces, from vertical to induction, are designed to maximize efficiency and meet your specific industry requirements. Trust us to provide you with the precision and reliability needed for your operation. Elevate your aluminum melting process today — contact KINTEK SOLUTION for superior furnace solutions tailored to your unique needs!

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