A diaphragm electrolytic cell functions by subjecting mixing water to controlled electric fields and specific flow rates to alter its chemical potential. By passing water through a chamber containing electrodes separated by a diaphragm, the system produces "alkaline reduction potential water" with a targeted pH of 9.0. This process transforms ordinary water into an active agent that fundamentally changes how concrete cures and hardens.
The core value of this technology is not merely changing the water's pH, but generating "electrolyzed active water" that improves the microscopic pore structure of concrete. This results in a denser material matrix, which is critical for maximizing radiation-shielding efficiency and long-term mechanical strength.
The Electrochemical Mechanism
The Role of the Electric Field
The process begins by applying a specific electric field strength across the cell. This external current flows into the cathode, creating a negative charge, while the anode becomes positively charged.
Ion Migration and Separation
Under the influence of this field, ions within the water dissociate and migrate. Positively charged ions are attracted to the cathode (where reduction occurs), while negatively charged ions move toward the anode (where oxidation occurs).
The Function of the Diaphragm
The diaphragm acts as a semi-permeable barrier between these two poles. It allows for the necessary flow of ions to maintain the circuit but physically separates the resulting water streams. This separation allows the system to isolate the alkaline reduction potential water needed for the concrete mix.
Impact on Concrete Microstructure
Refining the Pore Structure
The primary reason for using this specialized water is its effect on the concrete's internal architecture. The electrolyzed water effectively improves the microscopic pore structure of the cured material.
Increasing Material Density
By refining the pore structure, the resulting concrete achieves significantly higher density. In the context of radiation shielding, density is paramount; a tighter, denser matrix provides superior attenuation of radiation compared to standard concrete.
Enhancing Mechanical Strength
Beyond shielding, this process directly contributes to structural integrity. The optimized hydration process leads to enhanced long-term mechanical strength, ensuring the shielding structure remains durable over time.
Critical Parameters and Trade-offs
Precision is Mandatory
This is not a passive process; success depends entirely on maintaining precise parameters. The flow rate of the water and the intensity of the electric field must be strictly controlled to consistently achieve the required pH of 9.0.
The Risk of Imbalance
If the parameters drift, the water may fail to reach the necessary alkaline reduction potential. Using water that has not been properly activated will result in standard concrete performance, negating the specialized shielding and strength benefits you are aiming for.
Making the Right Choice for Your Goal
To maximize the efficacy of your radiation-shielding concrete, consider your specific performance requirements:
- If your primary focus is Maximum Shielding Density: Ensure your electrolytic cell is calibrated to consistently produce water at pH 9.0, as this directly correlates to a tighter microscopic pore structure.
- If your primary focus is Structural Longevity: Prioritize the use of alkaline reduction potential water to enhance the long-term mechanical strength of the concrete matrix.
By controlling the chemistry of your mixing water at the molecular level, you transform it from a simple solvent into a tool for structural optimization.
Summary Table:
| Feature | Mechanism/Target | Impact on Concrete |
|---|---|---|
| Electric Field | Controlled voltage & current | Dissociates ions and alters chemical potential |
| Diaphragm | Semi-permeable barrier | Separates alkaline reduction water from acidic streams |
| Target pH | Fixed at 9.0 | Ensures optimal 'active' state for hydration |
| Pore Structure | Microscopic refinement | Creates a denser material matrix for radiation attenuation |
| Performance | Enhanced hydration | Increases long-term mechanical strength and durability |
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References
- Bingquan Sun, Jiajia Sun. Preparation and properties of magnesite aggregate radiation - proof concrete. DOI: 10.1051/matecconf/201817501003
This article is also based on technical information from Kintek Solution Knowledge Base .
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