Knowledge What are the reactors used in pyrolysis process? 5 Key Types Explained
Author avatar

Tech Team · Kintek Solution

Updated 1 month ago

What are the reactors used in pyrolysis process? 5 Key Types Explained

Pyrolysis reactors are essential components in the pyrolysis process, which involves the thermal decomposition of organic materials in the absence of oxygen.

5 Key Types Explained

What are the reactors used in pyrolysis process? 5 Key Types Explained

1. Bubbling Fluidized Bed Pyrolyzers

Bubbling fluidized bed pyrolyzers are known for their large heat storage capacity.

They offer excellent temperature control.

These reactors have superior heat transfer characteristics.

They use a fluidizing gas to control the residence time of vapors and solids.

Char acts as a catalyst during the pyrolysis reaction.

The char is collected through entrainment processes.

This type of reactor is effective due to its gas-solids contact and ease of construction and design.

2. Fixed Bed Reactors

Fixed bed reactors are simple and commonly used for small-scale operations.

They involve placing the biomass in a stationary bed through which hot gases are passed.

The simplicity of this design makes it cost-effective.

However, it may not be as efficient in terms of heat transfer and product quality control compared to other reactor types.

3. Fluidized Bed Reactors

Fluidized bed reactors use a fluidizing medium to create a dynamic environment.

Biomass particles are suspended and evenly heated.

This enhances heat transfer and reaction efficiency.

The design allows for better control over temperature and residence time.

These reactors are suitable for both small and large-scale operations.

4. Rotary Kiln Reactors

Rotary kiln reactors are designed to handle larger volumes of biomass.

They are suitable for continuous operation.

The biomass is fed into a rotating drum where it is heated indirectly.

This design is advantageous for its ability to handle a variety of biomass types.

It is also scalable.

However, it requires more energy due to the mechanical rotation of the kiln.

5. Continuous Feed Fast Pyrolysis Reactors

Continuous feed fast pyrolysis reactors are designed for high efficiency in liquid production.

They vary in design primarily by how solids are handled, mixed, and how heat is transferred.

Effective heat transfer and vapor removal are crucial in these reactors.

This helps maximize liquid yield and quality.

Each type of reactor has its own set of advantages and challenges.

The choice of reactor depends on the specific requirements of the pyrolysis process.

This includes the scale of operation, the type of biomass, and the desired end products.

Continue exploring, consult our experts

Discover the pyrolysis reactor solutions that drive your laboratory’s efficiency and product quality with KINTEK SOLUTION.

From bubbling fluidized bed pyrolyzers to continuous feed fast pyrolysis reactors, our diverse range of reactors is tailored to meet the unique demands of your biomass processing.

Explore our innovative reactor technology today, and unlock the full potential of your pyrolysis process.

Related Products

rotary biomass pyrolysis furnace plant

rotary biomass pyrolysis furnace plant

Learn about Rotary Biomass Pyrolysis Furnaces & how they decompose organic material at high temps without oxygen. Use for biofuels, waste processing, chemicals & more.

Waste tire pyrolysis plant

Waste tire pyrolysis plant

The waste tire refining pyrolysis plant produced by our company adopts a new type of pyrolysis technology, which makes tires heated under the condition of complete anoxic or limited oxygen supply so that high molecular polymers and organic additives are degraded into low molecular or small molecules compounds, thereby recovering tire oil.

Electric rotary kiln pyrolysis furnace plant pyrolysis machine electric rotary calciner

Electric rotary kiln pyrolysis furnace plant pyrolysis machine electric rotary calciner

Electric rotary kiln - precisely controlled, it's ideal for calcination and drying of materials like lithium cobalate, rare earths, and non-ferrous metals.

Continuous working electric heating pyrolysis furnace plant

Continuous working electric heating pyrolysis furnace plant

Efficiently calcine and dry bulk powder and lump fluid materials with an electric heating rotary furnace. Ideal for processing lithium ion battery materials and more.

Explosive Proof Hydrothermal Synthesis Reactor

Explosive Proof Hydrothermal Synthesis Reactor

Enhance your lab reactions with Explosive Proof Hydrothermal Synthesis Reactor. Corrosion-resistant, safe, and reliable. Order now for faster analysis!

Hydrothermal Synthesis Reactor

Hydrothermal Synthesis Reactor

Discover the applications of Hydrothermal Synthesis Reactor - a small, corrosion-resistant reactor for chemical labs. Achieve rapid digestion of insoluble substances in a safe and reliable way. Learn more now.

Stainless High Pressure Reactor

Stainless High Pressure Reactor

Discover the versatility of Stainless High Pressure Reactor - a safe and reliable solution for direct and indirect heating. Built with stainless steel, it can withstand high temperatures and pressures. Learn more now.

laboratory vacuum tilt rotary tube furnace

laboratory vacuum tilt rotary tube furnace

Discover the versatility of Laboratory Rotary Furnace: Ideal for calcination, drying, sintering, and high-temperature reactions. Adjustable rotating and tilting functions for optimal heating. Suitable for vacuum and controlled atmosphere environments. Learn more now!

1-5L Single Glass Reactor

1-5L Single Glass Reactor

Find your ideal glass reactor system for synthetic reactions, distillation, and filtration. Choose from 1-200L volumes, adjustable stirring and temperature control, and custom options. KinTek has you covered!

Lifting/tilting Glass Reactor

Lifting/tilting Glass Reactor

Enhance your synthetic reactions, distillation, and filtration processes with our lifting/tilting glass reactor system. With a wide range of temperature adaptability, accurate stirring control, and solvent-resistant valves, our system guarantees stable and pure results. Explore the features and optional functions today!

Split multi heating zone rotary tube furnace

Split multi heating zone rotary tube furnace

Multi zone rotary furnace for high-precision temperature control with 2-8 independent heating zones. Ideal for lithium ion battery electrode materials and high-temperature reactions. Can work under vacuum and controlled atmosphere.

Electric activated carbon regeneration furnace

Electric activated carbon regeneration furnace

Revitalize your activated carbon with KinTek's Electric Regeneration Furnace. Achieve efficient and cost-effective regeneration with our highly automated rotary kiln and intelligent thermal controller.

Vacuum sealed continuous working rotary tube furnace

Vacuum sealed continuous working rotary tube furnace

Experience efficient material processing with our vacuum-sealed rotary tube furnace. Perfect for experiments or industrial production, equipped with optional features for controlled feeding and optimized results. Order now.

0.5-1L Rotary Evaporator for Extraction, Molecular Cooking Gastronomy and Laboratory

0.5-1L Rotary Evaporator for Extraction, Molecular Cooking Gastronomy and Laboratory

Looking for a reliable and efficient rotary evaporator? Our 0.5-1L rotary evaporator uses constant temperature heating and thin film evaporating to implement a range of operations, including solvent removal and separation. With high-grade materials and safety features, it's perfect for labs in pharmaceutical, chemical, and biological industries.

Slide PECVD tube furnace with liquid gasifier PECVD machine

Slide PECVD tube furnace with liquid gasifier PECVD machine

KT-PE12 Slide PECVD System: Wide power range, programmable temp control, fast heating/cooling with sliding system, MFC mass flow control & vacuum pump.

Mesh belt controlled atmosphere furnace

Mesh belt controlled atmosphere furnace

Discover our KT-MB mesh belt sintering furnace - perfect for high-temperature sintering of electronic components & glass insulators. Available for open air or controlled atmosphere environments.

Hydrogen atmosphere furnace

Hydrogen atmosphere furnace

KT-AH Hydrogen atmosphere furnace - induction gas furnace for sintering/annealing with built-in safety features, dual housing design, and energy-saving efficiency. Ideal for lab and industrial use.

Hydrogen fuel cell stack

Hydrogen fuel cell stack

A fuel cell stack is a modular, highly efficient way to generate electricity using hydrogen and oxygen through an electrochemical process. It can be used in various stationary and mobile applications as a clean and renewable energy source.

Bottom discharge graphitization furnace for carbon materials

Bottom discharge graphitization furnace for carbon materials

Bottom-out graphitization furnace for carbon materials, ultra-high temperature furnace up to 3100°C, suitable for graphitization and sintering of carbon rods and carbon blocks. Vertical design, bottom discharging, convenient feeding and discharging, high temperature uniformity, low energy consumption, good stability, hydraulic lifting system, convenient loading and unloading.


Leave Your Message