The beam of electrons in electron beam (E-beam) evaporation is used to heat and vaporize a sample within a vacuum environment. Here's a detailed explanation:
Summary: The electron beam, generated from a filament and steered by electric and magnetic fields, is directed at the source material, typically held in a crucible. The high kinetic energy of the electrons is transferred to the material, causing it to heat up and eventually vaporize. The vaporized atoms or molecules then travel through the vacuum chamber to deposit on a substrate positioned above.
Detailed Explanation:
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Generation and Steering of the Electron Beam:
- The electron beam is generated from a filament and accelerated to high kinetic energy (up to 10 kV) through a high-voltage electric field.
- Electric and magnetic fields are used to steer the beam precisely onto the source material, which is usually in the form of pellets or a block placed in a crucible.
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Energy Transfer and Vaporization:
- When the electron beam strikes the source material, its kinetic energy is converted into heat, which raises the temperature of the material.
- As the material heats up, its surface atoms gain enough energy to overcome the binding forces holding them to the bulk material, causing them to leave the surface as vapor.
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Evaporation and Deposition:
- The vaporized atoms or molecules traverse the vacuum chamber at thermal energy (less than 1 eV), undisturbed by other particles, ensuring a "line of sight" deposition onto a substrate positioned at a working distance of 300 mm to 1 meter.
- This method is particularly useful for depositing materials with high melting points that cannot be easily evaporated by traditional methods. It also allows for high deposition rates at relatively low substrate temperatures.
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Advantages and Considerations:
- The low arrival energy of the evaporated material is beneficial for sensitive substrates, although the radiation from the intense electron beam energy transfer below the substrate can be a significant factor.
- The use of a cooled crucible helps prevent impurity diffusion from the crucible to the charge, maintaining the purity of the evaporated material.
Review and Correction: The provided information is accurate and does not require correction. It effectively explains the role of the electron beam in vaporizing the sample and the subsequent deposition process in E-beam evaporation.
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