Brazing is a process used to join two or more metal or ceramic components together.
It uses a filler material with a lower melting point than the workpiece materials.
The brazing process involves melting the filler material and allowing it to flow into the gaps between the parts to be joined through capillary action.
Once cooled, the filler material solidifies, forming a strong and sealed joint.
What is the Function of Brazing? 5 Key Steps Explained
1. Checking the Fit of the Joint
It is important to ensure that the gap between the metal pieces is neither too wide nor too narrow.
This can weaken the bond between them.
2. Cleaning the Metal Surfaces
Before brazing, the metal surfaces need to be cleaned to remove any contaminants such as grease, oil, rust, and scale.
These contaminants can weaken or prevent the formation of a bond between the workpieces.
3. Assembling the Parts
The components to be brazed must be precisely aligned and held in proper position throughout the brazing process.
Clamps or support fixtures can be used to ensure proper alignment.
4. Brazing the Assembly
The assembly is heated in a furnace, causing the filler material to melt and flow between the metal pieces.
The temperature used is above the melting point of the filler material but below the solidus temperature of the parent materials.
This allows the filler material to form a strong joint without melting the base metal.
5. Cleaning the Finished Assembly
After brazing, the finished assembly may need to be cleaned to remove any residues or contaminants from the brazing process.
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