Knowledge How do you know if the heating element has gone? Diagnose Common Heating Issues Quickly
Author avatar

Tech Team · Kintek Solution

Updated 1 week ago

How do you know if the heating element has gone? Diagnose Common Heating Issues Quickly

The most direct way to know if a heating element has failed is through a simple visual inspection. A healthy element will glow a consistent, bright orange when it reaches its operating temperature. If the element remains dark, only glows in patches, or shows any visible breaks or blisters, it is faulty and needs to be replaced.

A heating element is a simple component that works by converting electrical energy into heat. The visual "glow test" is the fastest way to confirm if the element is capable of completing this electrical circuit and generating heat across its entire length.

The Principle of Resistance Heating

How an Element Generates Heat

A heating element functions like a resistor. When an electric current is passed through it, the element's high resistance causes friction for the electrons, which converts electrical energy into thermal energy, or heat.

This process also produces light, which is why a functioning element glows.

Why Elements Fail

The constant cycle of extreme heating and cooling puts immense stress on the element's material. Over time, this can cause weak spots, cracks, or a complete break in the internal wiring, interrupting the electrical path.

Once the path is broken, the element can no longer generate heat.

Performing the Visual Diagnostic

The Glow Test

The simplest diagnostic is to observe the element in action. For an oven, you can set it to a bake setting of around 350°F (177°C) and wait for about ten minutes.

A fully functional element will emit a uniform, bright orange glow across its entire surface.

Identifying a Faulty Element

A failed or failing element will behave differently. Look for these key signs:

  • No glow at all: This indicates a complete break in the circuit.
  • Patchy or intermittent glow: If only certain spots turn orange, it means the element is damaged and will likely fail completely soon.
  • Visible damage: Even when cold, inspect the element for any blisters, bubbles, or cracks on its surface.

Understanding the Limitations

The Test Is Not Always Conclusive

While the glow test is a reliable first step, it assumes the element is receiving power in the first place.

If the element doesn't glow, the fault could also lie with another component, such as a thermostat, fuse, or the appliance's control board, which may not be sending power to the element.

Component Quality and Lifespan

Heating elements are designed for specific temperature ranges. For example, standard resistance wire is suitable for temperatures up to 1200°C.

An element is a consumable part. Its failure is typically due to reaching the end of its natural service life through repeated use, not necessarily a defect in the appliance itself.

Making the Right Diagnosis

After performing the visual test, your next step depends on the result. Use these points to guide your decision.

  • If you see no glow or visible breaks: The heating element is the most likely cause of the problem and should be replaced.
  • If you see a partial or uneven glow: The element is failing and is the source of your heating issue; it needs to be replaced before it fails completely.
  • If the element glows bright orange but the appliance still isn't heating correctly: The problem is likely with another part, such as a temperature sensor or controller, and requires further diagnosis.

Trusting a simple, direct observation is the most effective way to begin any technical diagnosis.

Summary Table:

Element Condition Visual Sign Likely Issue
Healthy Uniform, bright orange glow Element is functioning correctly
Failing Patchy or intermittent glow Internal damage; replace soon
Failed No glow or visible breaks/cracks Complete circuit break; needs replacement

Is your lab equipment underperforming due to a faulty heating element? KINTEK specializes in high-quality lab equipment and consumables, including durable replacement heating elements designed for precise temperature control and long service life. Ensure your laboratory's efficiency and accuracy—contact our experts today for a consultation and get the right part for your needs!

Related Products

People Also Ask

Related Products

Molybdenum Disilicide (MoSi2) Thermal Elements Electric Furnace Heating Element

Molybdenum Disilicide (MoSi2) Thermal Elements Electric Furnace Heating Element

Discover the power of Molybdenum Disilicide (MoSi2) Heating Element for high-temperature resistance. Unique oxidation resistance with stable resistance value. Learn more about its benefits now!

Silicon Carbide SiC Thermal Heating Elements for Electric Furnace

Silicon Carbide SiC Thermal Heating Elements for Electric Furnace

Experience the advantages of Silicon Carbide (SiC) Heating Element: Long service life, high corrosion and oxidation resistance, fast heating speed, and easy maintenance. Learn more now!

Custom PTFE Teflon Parts Manufacturer PTFE Beaker and Lids

Custom PTFE Teflon Parts Manufacturer PTFE Beaker and Lids

The PTFE beaker is a laboratory container that is resistant to acid, alkali, high and low temperatures and is suitable for temperatures ranging from -200ºC to +250ºC. This beaker has excellent chemical stability and is widely used for heat treatment samples and volume analysis.

High Pressure Laboratory Autoclave Reactor for Hydrothermal Synthesis

High Pressure Laboratory Autoclave Reactor for Hydrothermal Synthesis

Discover the applications of Hydrothermal Synthesis Reactor - a small, corrosion-resistant reactor for chemical labs. Achieve rapid digestion of insoluble substances in a safe and reliable way. Learn more now.

Automatic Laboratory Hydraulic Pellet Press Machine for Lab Use

Automatic Laboratory Hydraulic Pellet Press Machine for Lab Use

Experience efficient sample preparation with our Automatic Lab Press Machine. Ideal for material research, pharmacy, ceramics, and more. Features a compact size and hydraulic press functionality with heating plates. Available in various sizes.

Platinum Sheet Electrode for Laboratory and Industrial Applications

Platinum Sheet Electrode for Laboratory and Industrial Applications

Elevate your experiments with our Platinum Sheet Electrode. Crafted with quality materials, our safe and durable models can be tailored to fit your needs.

1400℃ Controlled Atmosphere Furnace with Nitrogen and Inert Atmosphere

1400℃ Controlled Atmosphere Furnace with Nitrogen and Inert Atmosphere

Achieve precise heat treatment with KT-14A controlled atmosphere furnace. Vacuum sealed with a smart controller, it's ideal for lab and industrial use up to 1400℃.

Customizable High Pressure Reactors for Advanced Scientific and Industrial Applications

Customizable High Pressure Reactors for Advanced Scientific and Industrial Applications

This laboratory-scale high-pressure reactor is a high-performance autoclave engineered for precision and safety in demanding research and development environments.

Manual Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press

Manual Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press

The Manual Heat Press is a versatile piece of equipment suitable for a variety of applications, operated by a manual hydraulic system that applies controlled pressure and heat to the material placed on the piston.

High Energy Vibratory Laboratory Ball Mill Grinding Mill Single Tank Type

High Energy Vibratory Laboratory Ball Mill Grinding Mill Single Tank Type

High-energy vibration ball mill is a small desktop laboratory grinding instrument.It can be ball-milled or mixed with different particle sizes and materials by dry and wet methods.

High-Purity Titanium Foil and Sheet for Industrial Applications

High-Purity Titanium Foil and Sheet for Industrial Applications

Titanium is chemically stable, with a density of 4.51g/cm3, which is higher than aluminum and lower than steel, copper, and nickel, but its specific strength ranks first among metals.

Laboratory Disc Rotary Mixer for Efficient Sample Mixing and Homogenization

Laboratory Disc Rotary Mixer for Efficient Sample Mixing and Homogenization

Efficient Laboratory Disc Rotary Mixer for Precise Sample Mixing, Versatile for Various Applications, DC Motor and Microcomputer Control, Adjustable Speed and Angle.

Graphite Vacuum Furnace IGBT Experimental Graphitization Furnace

Graphite Vacuum Furnace IGBT Experimental Graphitization Furnace

IGBT experimental graphitization furnace, a tailored solution for universities and research institutions, with high heating efficiency, user-friendliness, and precise temperature control.

Laboratory Hydraulic Press Lab Pellet Press for Button Battery

Laboratory Hydraulic Press Lab Pellet Press for Button Battery

Efficiently prepare samples with our 2T Button Battery Press. Ideal for material research labs and small-scale production. Small footprint, lightweight, and vacuum-compatible.

Small Vacuum Heat Treat and Tungsten Wire Sintering Furnace

Small Vacuum Heat Treat and Tungsten Wire Sintering Furnace

The small vacuum tungsten wire sintering furnace is a compact experimental vacuum furnace specially designed for universities and scientific research institutes. The furnace features a CNC welded shell and vacuum piping to ensure leak-free operation. Quick-connect electrical connections facilitate relocation and debugging, and the standard electrical control cabinet is safe and convenient to operate.

Laboratory Jar Mill with Agate Grinding Jar and Balls

Laboratory Jar Mill with Agate Grinding Jar and Balls

Grind your materials with ease using Agate Grinding Jars with Balls. Sizes from 50ml to 3000ml, perfect for planetary and vibration mills.

1200℃ Split Tube Furnace with Quartz Tube Laboratory Tubular Furnace

1200℃ Split Tube Furnace with Quartz Tube Laboratory Tubular Furnace

KT-TF12 split tube furnace: high-purity insulation, embedded heating wire coils, and max. 1200C. Widely used for new materials and chemical vapour deposition.

Laboratory Vibratory Sieve Shaker Machine Slap Vibrating Sieve

Laboratory Vibratory Sieve Shaker Machine Slap Vibrating Sieve

KT-T200TAP is a slapping and oscillating sieving instrument for laboratory desktop use, with 300 rpm horizontal circular motion and 300 vertical slapping motions to simulate manual sieving to help sample particles pass through better.

High Pressure Laboratory Vacuum Tube Furnace Quartz Tubular Furnace

High Pressure Laboratory Vacuum Tube Furnace Quartz Tubular Furnace

KT-PTF High Pressure Tube Furnace: Compact split tube furnace with strong positive pressure resistance. Working temp up to 1100°C and pressure up to 15Mpa. Also works under controller atmosphere or high vacuum.

1700℃ Laboratory Quartz Tube Furnace with Alumina Tube Tubular Furnace

1700℃ Laboratory Quartz Tube Furnace with Alumina Tube Tubular Furnace

Looking for a high-temperature tube furnace? Check out our 1700℃ Tube Furnace with Alumina Tube. Perfect for research and industrial applications up to 1700C.


Leave Your Message