Knowledge How is activated carbon rejuvenated? Discover the Reactivation Process for Cost-Effective Adsorption
Author avatar

Tech Team · Kintek Solution

Updated 2 months ago

How is activated carbon rejuvenated? Discover the Reactivation Process for Cost-Effective Adsorption

Activated carbon can be rejuvenated through a process called reactivation, which involves thermal treatment at high temperatures (600–900 °C) in an oxygen-free environment. This process removes adsorbed impurities by burning them off while preserving the carbon's porous structure, ensuring its continued effectiveness for adsorption. Reactivation is a cost-effective and environmentally friendly alternative to replacing spent activated carbon, as it restores the material's adsorption capacity.


Key Points Explained:

How is activated carbon rejuvenated? Discover the Reactivation Process for Cost-Effective Adsorption
  1. What is Reactivation?

    • Reactivation is the process of restoring the adsorption capacity of spent activated carbon by removing adsorbed impurities.
    • It involves heating the carbon to high temperatures in the absence of oxygen, which burns off the contaminants without damaging the carbon's structure.
  2. Temperature Range for Reactivation

    • The optimal temperature range for reactivation is 600–900 °C.
    • Temperatures below this range may not fully remove adsorbed impurities, while temperatures above this range risk damaging the carbon's porous structure.
  3. Importance of an Oxygen-Free Environment

    • Reactivation must occur in an oxygen-free environment to prevent the carbon from burning or oxidizing.
    • This ensures that only the adsorbed impurities are burned off, preserving the carbon's physical and chemical properties.
  4. Preservation of Porous Structure

    • The porous structure of activated carbon is critical for its adsorption capacity.
    • Proper reactivation ensures that the pores are cleared of impurities without collapsing or degrading the structure.
  5. Benefits of Reactivation

    • Cost-Effective: Reactivation is cheaper than purchasing new activated carbon.
    • Environmentally Friendly: It reduces waste by reusing the carbon instead of discarding it.
    • Efficient: Reactivated carbon performs nearly as well as virgin carbon in many applications.
  6. Applications of Reactivated Carbon

    • Reactivated carbon is commonly used in industries such as water treatment, air purification, and chemical processing.
    • It is particularly useful in applications where large volumes of carbon are required, as reactivation significantly reduces operational costs.
  7. Limitations of Reactivation

    • Not all types of activated carbon can be reactivated effectively. For example, carbon contaminated with certain heavy metals or non-volatile compounds may not regain full adsorption capacity.
    • Repeated reactivation can eventually degrade the carbon's structure, reducing its lifespan.

By understanding these key points, equipment and consumable purchasers can make informed decisions about whether to reactivate or replace spent activated carbon, balancing cost, performance, and sustainability.

Summary Table:

Aspect Details
Process Thermal treatment at 600–900 °C in an oxygen-free environment.
Purpose Removes adsorbed impurities, preserving the carbon’s porous structure.
Benefits Cost-effective, environmentally friendly, and efficient.
Applications Water treatment, air purification, chemical processing.
Limitations Not effective for heavy metals or non-volatile compounds; repeated use degrades carbon.

Discover how reactivated carbon can save your business time and money—contact us today to learn more!

Related Products

Electric Rotary Kiln Small Rotary Furnace for Activated Carbon Regeneration

Electric Rotary Kiln Small Rotary Furnace for Activated Carbon Regeneration

Revitalize your activated carbon with KinTek's Electric Regeneration Furnace. Achieve efficient and cost-effective regeneration with our highly automated rotary kiln and intelligent thermal controller.

Graphite Vacuum Furnace Bottom Discharge Graphitization Furnace for Carbon Materials

Graphite Vacuum Furnace Bottom Discharge Graphitization Furnace for Carbon Materials

Bottom-out graphitization furnace for carbon materials, ultra-high temperature furnace up to 3100°C, suitable for graphitization and sintering of carbon rods and carbon blocks. Vertical design, bottom discharging, convenient feeding and discharging, high temperature uniformity, low energy consumption, good stability, hydraulic lifting system, convenient loading and unloading.

Hydrophilic Carbon Paper TGPH060 for Battery Lab Applications

Hydrophilic Carbon Paper TGPH060 for Battery Lab Applications

Toray carbon paper is a porous C/C composite material product (composite material of carbon fiber and carbon) that has undergone high-temperature heat treatment.

Custom PTFE Teflon Parts Manufacturer for Hydrothermal Synthesis Reactor Polytetrafluoroethylene Carbon Paper and Carbon Cloth Nano-growth

Custom PTFE Teflon Parts Manufacturer for Hydrothermal Synthesis Reactor Polytetrafluoroethylene Carbon Paper and Carbon Cloth Nano-growth

Acid and alkali resistant polytetrafluoroethylene experimental fixtures meet different requirements. The material is made of brand new polytetrafluoroethylene material, which has excellent chemical stability, corrosion resistance, airtightness, high lubricity and non-stickiness, electrical corrosion and good anti-aging ability, and can work for a long time at temperatures from -180℃ to +250℃.

Graphite Vacuum Furnace IGBT Experimental Graphitization Furnace

Graphite Vacuum Furnace IGBT Experimental Graphitization Furnace

IGBT experimental graphitization furnace, a tailored solution for universities and research institutions, with high heating efficiency, user-friendliness, and precise temperature control.

Super Negative Oxygen Ion Generator Machine for Air Purification

Super Negative Oxygen Ion Generator Machine for Air Purification

The super negative oxygen ion generator emits ions to purify indoor air, control viruses, and reduce PM2.5 levels below 10ug/m3. It protects against harmful aerosols entering the bloodstream through breathing.

Vacuum Arc Induction Melting Furnace

Vacuum Arc Induction Melting Furnace

Discover the power of Vacuum Arc Furnace for melting active & refractory metals. High-speed, remarkable degassing effect, and free of contamination. Learn more now!

Vacuum Hot Press Furnace Heated Vacuum Press Machine Tube Furnace

Vacuum Hot Press Furnace Heated Vacuum Press Machine Tube Furnace

Reduce forming pressure & shorten sintering time with Vacuum Tube Hot Press Furnace for high-density, fine-grain materials. Ideal for refractory metals.

Vacuum Heat Treat and Molybdenum Wire Sintering Furnace for Vacuum Sintering

Vacuum Heat Treat and Molybdenum Wire Sintering Furnace for Vacuum Sintering

A vacuum molybdenum wire sintering furnace is a vertical or bedroom structure, which is suitable for withdrawal, brazing, sintering and degassing of metal materials under high vacuum and high temperature conditions. It is also suitable for dehydroxylation treatment of quartz materials.

Laboratory Vacuum Tilt Rotary Tube Furnace Rotating Tube Furnace

Laboratory Vacuum Tilt Rotary Tube Furnace Rotating Tube Furnace

Discover the versatility of Laboratory Rotary Furnace: Ideal for calcination, drying, sintering, and high-temperature reactions. Adjustable rotating and tilting functions for optimal heating. Suitable for vacuum and controlled atmosphere environments. Learn more now!

Dental Porcelain Zirconia Sintering Ceramic Vacuum Press Furnace

Dental Porcelain Zirconia Sintering Ceramic Vacuum Press Furnace

Get precise dental results with Dental Vacuum Press Furnace. Automatic temperature calibration, low noise tray, and touch screen operation. Order now!

Vacuum Heat Treat Furnace with Ceramic Fiber Liner

Vacuum Heat Treat Furnace with Ceramic Fiber Liner

Vacuum furnace with polycrystalline ceramic fiber insulation liner for excellent heat insulation and uniform temperature field. Choose from 1200℃ or 1700℃ max. working temperature with high vacuum performance and precise temperature control.

1700℃ Controlled Atmosphere Furnace Nitrogen Inert Atmosphere Furnace

1700℃ Controlled Atmosphere Furnace Nitrogen Inert Atmosphere Furnace

KT-17A Controlled atmosphere furnace: 1700℃ heating, vacuum sealing technology, PID temperature control, and versatile TFT smart touch screen controller for laboratory and industrial use.

Vacuum Sealed Continuous Working Rotary Tube Furnace Rotating Tube Furnace

Vacuum Sealed Continuous Working Rotary Tube Furnace Rotating Tube Furnace

Experience efficient material processing with our vacuum-sealed rotary tube furnace. Perfect for experiments or industrial production, equipped with optional features for controlled feeding and optimized results. Order now.

Horizontal High Temperature Graphite Vacuum Graphitization Furnace

Horizontal High Temperature Graphite Vacuum Graphitization Furnace

Horizontal Graphitization Furnace: This type of furnace is designed with the heating elements placed horizontally, allowing for uniform heating of the sample. It's well-suited for graphitizing large or bulky samples that require precise temperature control and uniformity.

Graphite Vacuum Furnace Negative Material Graphitization Furnace

Graphite Vacuum Furnace Negative Material Graphitization Furnace

Graphitization furnace for battery production has uniform temperature and low energy consumption. Graphitization furnace for negative electrode materials: an efficient graphitization solution for battery production and advanced functions to enhance battery performance.

Vertical Laboratory Quartz Tube Furnace Tubular Furnace

Vertical Laboratory Quartz Tube Furnace Tubular Furnace

Elevate your experiments with our Vertical Tube Furnace. Versatile design allows for operation under various environments and heat treatment applications. Order now for precise results!

Large Vertical Graphite Vacuum Graphitization Furnace

Large Vertical Graphite Vacuum Graphitization Furnace

A large vertical high-temperature graphitization furnace is a type of industrial furnace used for the graphitization of carbon materials, such as carbon fiber and carbon black. It is a high-temperature furnace that can reach temperatures of up to 3100°C.

Vacuum Induction Melting Spinning System Arc Melting Furnace

Vacuum Induction Melting Spinning System Arc Melting Furnace

Develop metastable materials with ease using our Vacuum Melt Spinning System. Ideal for research and experimental work with amorphous and microcrystalline materials. Order now for effective results.

Vacuum Induction Melting Furnace Arc Melting Furnace

Vacuum Induction Melting Furnace Arc Melting Furnace

Get precise alloy composition with our Vacuum Induction Melting Furnace. Ideal for aerospace, nuclear energy, and electronic industries. Order now for effective smelting and casting of metals and alloys.


Leave Your Message