Continuous furnaces are industrial heat treatment furnaces designed to handle a continuous flow of workpieces.
They are ideal for high-volume production and continuous heat treatment processes.
These furnaces operate by using a conveyor or roller system to move workpieces through a heating chamber.
In the heating chamber, workpieces undergo the specified heat treatment process.
5 Key Types of Continuous Furnaces
1. Pusher Furnaces
Pusher furnaces move workpieces through on a series of boats or plates.
One boat is pushed against another in a continuous train.
The process only pauses to remove a boat at the exit end and add one at the entrance end.
This ensures a constant push.
2. Walking-Beam Furnaces
Walking-Beam furnaces utilize a pusher mechanism.
They place the boats on beams that move in a walking motion.
This motion is facilitated by cams that lift, move forward, and lower the beams.
The beams effectively move the boats through the furnace.
3. Continuous Belt Furnaces
Continuous Belt furnaces feature a tunnel structure.
They are composed of multiple controlled zones including preheating, binder burnout, heating, firing, and cooling sections.
These furnaces are known for their fast thermal responses and uniform temperature distribution.
Benefits of Continuous Furnaces
Efficiency and Efficacy
Continuous furnaces optimize production throughput.
They maintain a seamless and uninterrupted flow of materials.
They ensure consistent thermal conditions.
High-Temperature Capabilities
These furnaces can sustain high temperatures continuously.
This reduces downtime and enhances productivity.
Versatility in Applications
Continuous furnaces can achieve various metallurgical processes.
These include bright annealing, brazing, sintering, and tempering.
They accommodate various heating types.
Challenges of Continuous Furnaces
Limited Flexibility
Continuous furnaces are less flexible in handling small batches or complex geometries.
Energy Consumption
Continuous operation requires higher energy consumption.
Maintenance
These furnaces are complex systems.
They require specialized knowledge and resources for maintenance.
Continue Exploring, Consult Our Experts
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