Thermal cracking, particularly using a tube furnace, is a widely recognized method in the industry.
7 Key Advantages of Thermal Cracking
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Mature Technology: Tube furnace cracking is a well-established method with a simple furnace structure and high technological expertise.
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Low Power Consumption and High Thermal Efficiency: Tube furnaces are designed to maximize heat transfer and minimize energy loss, making the cracking process efficient.
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Easy Operation and Control: These furnaces allow for easy temperature control, remote control, fine adjustments, and fast heating, making them convenient to operate.
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Continuous Production: Tube furnaces enable continuous production, ensuring a steady supply of cracked gas.
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Recovery of Cracked Gas and Flue Gas: Most of the cracked gas and flue gas generated during the process can be recovered and utilized, minimizing waste and maximizing resource efficiency.
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Expanding Scope of Raw Materials: As cracking technology advances, the range of applicable raw materials is gradually expanding, allowing for greater flexibility in feedstock selection.
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Scalability: Tube furnaces can be combined to create large-scale production facilities, allowing for increased capacity and efficiency.
2 Major Disadvantages of Thermal Cracking
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Limited Applicability to Heavy Raw Materials: Tube furnace cracking may have limitations when processing heavy raw materials. Heavy feedstocks are prone to coking, which requires shortening the operation cycle, reducing the cracking depth, and often producing light coke. This can result in a lower utilization rate of raw materials, a larger quantity of low-value products, and increased costs for maintenance and infrastructure.
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High Thermal Strength Requirements: Tube furnaces need to withstand high temperatures, short residence times, and low hydrocarbon partial pressures. This necessitates the use of oil-resistant high-temperature alloy pipes and cast pipe technology, which can add to the overall cost and complexity of the system.
Continue Exploring, Consult Our Experts
Looking for a reliable supplier for your thermal cracking equipment? Look no further than KINTEK! With our extensive experience in laboratory equipment, we offer high-quality tube furnaces that are perfect for thermal cracking processes. Our furnaces feature a simple structure, low power consumption, and high thermal efficiency, making them easy to operate and control. Additionally, our furnaces allow for continuous production and the recovery of most cracked and flue gases. Whether you need a single furnace or multiple furnaces for large-scale production, KINTEK has got you covered. Don't compromise on quality and efficiency, choose KINTEK for your thermal cracking needs. Contact us today to learn more!
