Electric Rotary Kiln
Waste plastic pyrolysis plant
Item Number : WPRE
Price varies based on specs and customizations
- Daily throughput
- 10-100 tons/day
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Introductions
This production device is a production line of diesel and by-products produced from plastic oil. The main configuration of the device is: pretreatment reaction tank, horizontal rotary heating furnace 1# 2# 2 sets, atmospheric fractionation tower, vacuum fractionation tower, shell and tube condenser , Cooling water tank, oil-water separator, filter, refined filter tank, pretreatment system, heating system, distillation system, condensation system, vacuum negative pressure and exhaust gas recovery treatment and utilization system, smoke elimination and dust removal system, safety fire protection explosion-proof electrostatic grounding system, It is composed of water treatment recycling system, automatic control semi-automatic control system, etc.
This device is heated by a horizontal rotary heating furnace, which can be used for continuous production and processing capacity; 20-30 tons/day can process tire oil to produce diesel and by-products.
Intermittent production lines can be customized according to customer needs.
Reference process flow chart
Production technology
- Using high vacuum atmospheric pressure, catalytic pyrolysis, distillation new technology
- Self-made special catalyst, filter composite material
Waste tires and plastic pyrolysis process
The pyrolysis process does not require fine treatment of impurities such as sediment, water, and iron wire in the raw materials, and can directly load organic waste such as waste tires, rubber, and waste plastics into the pyrolysis processor. The mixture of oil and steam can be distilled, and the oil and gas can be condensed through a multi-stage separator and a cooling system to obtain fuel oil. The exhaust gas and dust from the pyrolysis processor enters the atomizing dust device for treatment and then discharges; part of the low-carbon chain non-condensable gas enters the combustible gas recovery system through the water seal, and is burned as fuel for the pyrolysis.
Processing power
| Model | Daily throughput | Continuous |
| LL-10 | 10 tons/day | Continuous |
| LL-20 | 20 tons/day | Continuous |
| LL-30 | 30 tons/day | Continuous |
| LL-50 | 50 tons/day | Continuous |
| LL-100 | 100 tons/day | Continuous |
Advantages
Material report
The pyrolysis steel plate adopts the national standard Q345R. This kind of steel plate has the characteristics of long life and corrosion resistance. It is the material of the main heating body. Provide material report.
Factory inspection
- Designed by professional mechanical engineers, the structural bearing capacity of each equipment is strictly designed.
- Professional 3D engineers make drawings, and the size and layout of each machine are designed in advance.
- The main furnace is strictly inspected for carbon damage when leaving the factory, and all accessories are pressure tested when they leave the factory.
Pledge
- Each set of equipment is equipped with two water seals, which can prevent the backflow of combustible gas, and is equipped with a pressure alarm device.
- Various series of equipment sold by the company have perfect after-sales service, and the warranty period is one year (except for wearing parts).
- Lifetime maintenance.
- For the convenience of customer operation and maintenance, all pipe connections are flanged, and all possible blockages are installed with valves and inspection ports
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What is a pyrolysis plant?
What is a pyrolysis furnace?
How does a pyrolysis plant work?
How does a pyrolysis furnace work?
What are the main applications of pyrolysis plants?
What are the applications of pyrolysis furnaces?
What are the advantages of using pyrolysis furnaces?
What factors should be considered when selecting a pyrolysis furnace?
What safety precautions should be followed when using a pyrolysis furnace?
4.8
out of
5
The plant's efficiency and high oil yield are impressive. A wonderful solution for waste plastic management!
4.7
out of
5
The pyrolysis plant's environmental protection features are commendable. No secondary pollution, and it recycles water too!
4.9
out of
5
The versatility of the plant is remarkable. It can process various plastics, making it a comprehensive solution for waste management.
4.6
out of
5
The plant's design ensures minimal maintenance and downtime, maximizing productivity and cost-effectiveness.
4.8
out of
5
The prompt delivery and professional installation made the setup process seamless. Kudos to the team!
4.7
out of
5
The plant's intuitive control system simplifies operation and monitoring, making it user-friendly even for beginners.
4.9
out of
5
The plant's modular design allows for easy expansion in the future, accommodating growing waste management needs.
4.6
out of
5
The plant's durability and low maintenance requirements make it a long-term investment with exceptional value for money.
4.8
out of
5
The plant's compact size and efficient layout optimize space utilization, making it ideal for facilities with limited space.
4.7
out of
5
The plant's technological advancements, such as the multi-stage separation system, ensure high-quality fuel oil and minimize emissions.
4.9
out of
5
The plant's safety features, including pressure alarms and water seals, prioritize operator safety and minimize operational risks.
4.6
out of
5
The plant's exceptional performance and minimal environmental impact make it a responsible choice for sustainable waste management.
4.8
out of
5
The plant's customizability allows for tailored solutions to meet specific waste management requirements, ensuring optimal performance.
4.7
out of
5
The plant's user-friendly design and comprehensive training provided by KINTEK SOLUTION empower operators to manage the plant efficiently.
4.9
out of
5
The plant's integration with advanced monitoring systems enables remote monitoring and optimization, enhancing operational efficiency.
4.6
out of
5
The plant's ability to convert various waste plastics into valuable resources, such as fuel oil and carbon black, makes it a profitable investment.
4.8
out of
5
The plant's compliance with environmental regulations and its contribution to reducing plastic waste pollution demonstrate KINTEK SOLUTION's commitment to sustainability.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
The waste tire refining pyrolysis plant produced by our company adopts a new type of pyrolysis technology, which makes tires heated under the condition of complete anoxic or limited oxygen supply so that high molecular polymers and organic additives are degraded into low molecular or small molecules compounds, thereby recovering tire oil.
Sludge treatment pyrolysis plant
Pyrolysis technology is an effective oil sludge treatment method. It is a new type of technical method commonly used in the harmless treatment of oil sludge.
rotary biomass pyrolysis furnace plant
Learn about Rotary Biomass Pyrolysis Furnaces & how they decompose organic material at high temps without oxygen. Use for biofuels, waste processing, chemicals & more.
Continuous working electric heating pyrolysis furnace plant
Efficiently calcine and dry bulk powder and lump fluid materials with an electric heating rotary furnace. Ideal for processing lithium ion battery materials and more.
Electric rotary kiln pyrolysis furnace plant pyrolysis machine electric rotary calciner
Electric rotary kiln - precisely controlled, it's ideal for calcination and drying of materials like lithium cobalate, rare earths, and non-ferrous metals.
Electric activated carbon regeneration furnace
Revitalize your activated carbon with KinTek's Electric Regeneration Furnace. Achieve efficient and cost-effective regeneration with our highly automated rotary kiln and intelligent thermal controller.
Slide PECVD tube furnace with liquid gasifier PECVD machine
KT-PE12 Slide PECVD System: Wide power range, programmable temp control, fast heating/cooling with sliding system, MFC mass flow control & vacuum pump.
304 stainless steel strip foil 20um thick battery test
304 is a versatile stainless steel, which is widely used in the production of equipment and parts that require good overall performance (corrosion resistance and formability).
Liquid nitrogen cryogenic grinder
Our KINTEK pulverizer is perfect for small runs and R&D trials. With a versatile cryogenic system, it can handle a variety of materials, including plastics, rubber, pharmaceuticals, and food grades. Plus, our specialized hydraulic laboratory crushers ensure accurate results through multiple passes, making it suitable for XRF analysis. Get finely-powdered samples with ease!
Flat corrosion electrolytic cell
Discover our flat corrosion electrolytic cell for electrochemical experiments. With exceptional corrosion resistance and complete specifications, our cell guarantees optimal performance. Our high-quality materials and good sealing ensure a safe and durable product, and customization options are available.
Inclined rotary plasma enhanced chemical deposition (PECVD) tube furnace machine
Introducing our inclined rotary PECVD furnace for precise thin film deposition. Enjoy automatic matching source, PID programmable temperature control, and high accuracy MFC mass flowmeter control. Built-in safety features for peace of mind.
Stainless High Pressure Reactor
Discover the versatility of Stainless High Pressure Reactor - a safe and reliable solution for direct and indirect heating. Built with stainless steel, it can withstand high temperatures and pressures. Learn more now.
Spark plasma sintering furnace SPS furnace
Discover the benefits of Spark Plasma Sintering Furnaces for rapid, low-temperature material preparation. Uniform heating, low cost & eco-friendly.
Efficiently extract and purify mixed liquids with our 20L short path distillation system. High vacuum and low temperature heating for optimal results.
Vacuum induction melting furnace Arc Melting Furnace
Get precise alloy composition with our Vacuum Induction Melting Furnace. Ideal for aerospace, nuclear energy, and electronic industries. Order now for effective smelting and casting of metals and alloys.
Extract and purify with ease using our 2L short path distillation kit. Our heavy-duty Borosilicate glassware, fast heating mantle, and delicate fitting device ensure efficient and high-quality distillation. Discover the advantages today!
Vacuum sealed continuous working rotary tube furnace
Experience efficient material processing with our vacuum-sealed rotary tube furnace. Perfect for experiments or industrial production, equipped with optional features for controlled feeding and optimized results. Order now.
Thin-layer spectral electrolysis cell
Discover the benefits of our thin-layer spectral electrolysis cell. Corrosion-resistant, complete specifications, and customizable for your needs.
Efficiently separate "low boiling" solvents with the 20L Rotary Evaporator, ideal for chemical labs in pharmaceutical and other industries. Guarantees working performance with selected materials and advanced safety features.
Discover the benefits of a high-configuration molybdenum vacuum furnace with heat shield insulation. Ideal for high-purity, vacuum environments like sapphire crystal growth and heat treatment.
Extract and purify mixed liquids with ease using our 10L short path distillation system. High vacuum and low temperature heating for optimal results.
Purify and concentrate natural products with ease using our molecular distillation process. With high vacuum pressure, low operating temperatures, and short heating times, preserve the natural quality of your materials while achieving excellent separation. Discover the advantages today!
Efficiently separate low-boiling solvents with the 5-50L Rotary Evaporator. Ideal for chemical labs, it offers precise and safe evaporating processes.
Efficiently separate low boiling solvents with KT Rotary Evaporator. Guaranteed performance with high-grade materials and flexible modular design.
laboratory vacuum tilt rotary tube furnace
Discover the versatility of Laboratory Rotary Furnace: Ideal for calcination, drying, sintering, and high-temperature reactions. Adjustable rotating and tilting functions for optimal heating. Suitable for vacuum and controlled atmosphere environments. Learn more now!
KT-AH Hydrogen atmosphere furnace - induction gas furnace for sintering/annealing with built-in safety features, dual housing design, and energy-saving efficiency. Ideal for lab and industrial use.
Explosive Proof Hydrothermal Synthesis Reactor
Enhance your lab reactions with Explosive Proof Hydrothermal Synthesis Reactor. Corrosion-resistant, safe, and reliable. Order now for faster analysis!
Related Articles
Electric Rotary Kiln Pyrolysis Furnace: A Comprehensive Guide to Pyrolysis Technology
Discover the principles, applications, and advantages of electric rotary kiln pyrolysis furnaces. Explore various heating methods, factors affecting efficiency, and the environmental benefits of this technology.
Biomass Pyrolysis Equipment A Sustainable Solution for Waste Management
Biomass pyrolysis has gained increased attention as a sustainable solution for waste management and renewable energy generation.
Biomass Pyrolysis An Effective Means of Producing Biofuels
Biomass pyrolysis is a process that involves heating organic matter in the absence of oxygen to break it down into smaller molecules. This technology has gained popularity due to its potential to produce biofuels.
How Biomass Pyrolysis Machines Work A Comprehensive Overview
Biomass pyrolysis machines are designed to convert biomass materials into useful products such as biochar, bio-oil, and syngas.
The Advantages and Disadvantages of Different Biomass Feedstocks for Pyrolysis
Different feedstocks have their own unique advantages and disadvantages for pyrolysis, which must be carefully considered when selecting the most suitable feedstock for a particular application.
How Biomass Pyrolysis Can Help Meet Growing Energy Demands
Biomass pyrolysis is a process that converts organic material into energy-rich biofuels through heating in the absence of oxygen. This renewable energy source is becoming increasingly popular due to its environmental and economic benefits.
markdown to html 用
Optimizing Industrial Processes: Rotary Kiln and Laboratory Furnace Solutions
Discover how rotary kilns and laboratory furnaces revolutionize industrial processes. Learn about rotary kiln sizing and design, laboratory furnace features, and industries served. Explore the production of carbon products like biochar and activated carbon.
Comprehensive Guide to Hydraulic Hot Press: Function, Features and Applications
Hydraulic hot press is equipped with advanced electronic controls that allow for precise temperature selection and technical control. This enables the machine to automatically carry out processes such as stage temperature adjustment and film pressure control.
The Advantages of Biomass Pyrolysis for Industrial Applications
Biomass pyrolysis is a process that offers numerous advantages for industrial applications.
Mastering Rotary Kilns: A Comprehensive Guide to Operation, Applications, and Maintenance
Unlock the potential of rotary kilns with our comprehensive guide. Learn about their versatile applications, from industrial sintering to organic combustion. Discover how they work, the difference between direct and indirect kilns, and the wide range of fuels they can utilize. Whether you're in cement production or specialized thermal processing, this guide will equip you with the knowledge to optimize your rotary kiln operations.
Effective Maintenance Strategies for Vertical Tubular Electric Furnaces
There are several key areas to focus on when it comes to maintaining a multi temperature zone vertical tubular electric furnace.