Knowledge What is var in metals? 4 Key Insights
Author avatar

Tech Team · Kintek Solution

Updated 1 month ago

What is var in metals? 4 Key Insights

Var in metals refers to Vacuum Arc Remelting (VAR), a secondary melting process used to enhance the quality and homogeneity of metals.

This process is particularly beneficial for metals like nickel, titanium, and specialty steels.

It is commonly used in high-demand applications such as aerospace, biomedical, and specialty industries.

4 Key Insights

What is var in metals? 4 Key Insights

1. Process Overview

Vacuum Environment: The VAR process is conducted in a vacuum, which prevents contamination and oxidation of the metal, ensuring high purity.

Electric Arc Melting: A direct current electric arc is used to melt the consumable electrode.

This arc is generated between the electrode and the molten pool of metal in a water-cooled copper crucible.

Controlled Solidification: The metal solidifies from the bottom up, allowing for a controlled and uniform structure, minimizing defects like porosity and segregation.

2. Applications

Aerospace and Aviation: VAR is extensively used for producing superalloys and reactive metals like titanium, essential for aerospace components due to their strength and lightweight properties.

Biomedical: Metals processed through VAR are used in biomedical implants due to their biocompatibility and durability.

High-Strength Steels: These are used in critical components like rocket booster rings and landing gear, where reliability and strength are crucial.

3. Advantages Over Traditional Methods

Enhanced Homogeneity: VAR ensures a more uniform distribution of elements within the metal, improving its mechanical properties.

Reduced Defects: The process significantly reduces defects such as centerline porosity and segregation, common in traditional melting methods.

Suitability for Reactive Metals: Metals like titanium, which are reactive and degrade in open-air furnaces, can be effectively processed through VAR.

4. Combined Processes

VIM-VAR (Vacuum Induction Melting combined with Vacuum Arc Remelting): This double melting process further enhances the purity and magnetic properties of the metals, making them suitable for advanced technological applications.

Continue exploring, consult our experts

Discover the precision and purity that defines the art of metal refinement with KINTEK SOLUTION.

Our cutting-edge Vacuum Arc Remelting (VAR) technology is revolutionizing the metallurgical landscape.

Elevate your applications with metals that boast unparalleled homogeneity, reduced defects, and the strength required for critical components.

Partner with KINTEK SOLUTION and experience the difference that true quality can make.

Explore our VAR solutions today and unlock the future of materials engineering.

Related Products

Vacuum arc furnace Induction melting furnace

Vacuum arc furnace Induction melting furnace

Discover the power of Vacuum Arc Furnace for melting active & refractory metals. High-speed, remarkable degassing effect, and free of contamination. Learn more now!

Vacuum induction melting furnace Arc Melting Furnace

Vacuum induction melting furnace Arc Melting Furnace

Get precise alloy composition with our Vacuum Induction Melting Furnace. Ideal for aerospace, nuclear energy, and electronic industries. Order now for effective smelting and casting of metals and alloys.

Vacuum brazing furnace

Vacuum brazing furnace

A vacuum brazing furnace is a type of industrial furnace used for brazing, a metalworking process that joins two pieces of metal using a filler metal that melts at a lower temperature than the base metals. Vacuum brazing furnaces are typically used for high-quality applications where a strong, clean joint is required.

Vacuum Induction Melting Spinning System Arc Melting Furnace

Vacuum Induction Melting Spinning System Arc Melting Furnace

Develop metastable materials with ease using our Vacuum Melt Spinning System. Ideal for research and experimental work with amorphous and microcrystalline materials. Order now for effective results.

High Purity Vanadium (V) Sputtering Target / Powder / Wire / Block / Granule

High Purity Vanadium (V) Sputtering Target / Powder / Wire / Block / Granule

Looking for high-quality Vanadium (V) materials for your laboratory? We offer a wide range of customizable options to fit your unique needs, including sputtering targets, powders, and more. Contact us today for competitive pricing.

Vacuum levitation Induction melting furnace

Vacuum levitation Induction melting furnace

Experience precise melting with our Vacuum Levitation Melting Furnace. Ideal for high melting point metals or alloys, with advanced technology for effective smelting. Order now for high-quality results.

Non consumable vacuum arc furnace Induction melting furnace

Non consumable vacuum arc furnace Induction melting furnace

Explore the benefits of Non-Consumable Vacuum Arc Furnace with high melting point electrodes. Small, easy to operate & eco-friendly. Ideal for laboratory research on refractory metals & carbides.

High Purity Vanadium Oxide (V2O3) Sputtering Target / Powder / Wire / Block / Granule

High Purity Vanadium Oxide (V2O3) Sputtering Target / Powder / Wire / Block / Granule

Buy Vanadium Oxide (V2O3) materials for your lab at reasonable prices. We offer tailored solutions of different purities, shapes, and sizes to meet your unique requirements. Browse our selection of sputtering targets, powders, foils, and more.

Vacuum tube hot press furnace

Vacuum tube hot press furnace

Reduce forming pressure & shorten sintering time with Vacuum Tube Hot Press Furnace for high-density, fine-grain materials. Ideal for refractory metals.

High Purity Metal Sheets - Gold / Platinum / copper / iron etc...

High Purity Metal Sheets - Gold / Platinum / copper / iron etc...

Elevate your experiments with our high-purity sheet metal. Gold, platinum, copper, iron, and more. Perfect for electrochemistry and other fields.

High Purity Tantalum (Ta) Sputtering Target / Powder / Wire / Block / Granule

High Purity Tantalum (Ta) Sputtering Target / Powder / Wire / Block / Granule

Discover our high-quality Tantalum (Ta) materials for laboratory use at affordable prices. We tailor to your specific requirements with various shapes, sizes, and purities. Explore our range of sputtering targets, coating materials, powders, and more.

Vacuum pressure sintering furnace

Vacuum pressure sintering furnace

Vacuum pressure sintering furnaces are designed for high temperature hot pressing applications in metal and ceramic sintering. Its advanced features ensure precise temperature control, reliable pressure maintenance, and a robust design for seamless operation.

Zinc sulfide (ZnS) window

Zinc sulfide (ZnS) window

Optics Zinc Sulphide (ZnS) Windows have an excellent IR transmission range between 8-14 microns.Excellent mechanical strength and chemical inertness for harsh environments (harder than ZnSe Windows)

Copper Zirconium Alloy (CuZr) Sputtering Target / Powder / Wire / Block / Granule

Copper Zirconium Alloy (CuZr) Sputtering Target / Powder / Wire / Block / Granule

Discover our range of Copper Zirconium Alloy materials at affordable prices, tailored to your unique requirements. Browse our selection of sputtering targets, coatings, powders, and more.

Tungsten Titanium Alloy (WTi) Sputtering Target / Powder / Wire / Block / Granule

Tungsten Titanium Alloy (WTi) Sputtering Target / Powder / Wire / Block / Granule

Discover our Tungsten Titanium Alloy (WTi) materials for laboratory use at affordable prices. Our expertise allows us to produce custom materials of different purities, shapes, and sizes. Choose from a wide range of sputtering targets, powders, and more.

Tantalum Tungsten Alloy (TaW) Sputtering Target / Powder / Wire / Block / Granule

Tantalum Tungsten Alloy (TaW) Sputtering Target / Powder / Wire / Block / Granule

Looking for high-quality Tantalum Tungsten Alloy (TaW) materials? We offer a wide range of customizable options at competitive prices for laboratory use, including sputtering targets, coatings, powders, and more.

High Purity Zinc (Zn) Sputtering Target / Powder / Wire / Block / Granule

High Purity Zinc (Zn) Sputtering Target / Powder / Wire / Block / Granule

Find high-quality Zinc (Zn) materials for laboratory use at affordable prices. Our experts produce and customize materials of different purities, shapes, and sizes to suit your needs. Browse our range of sputtering targets, coating materials, and more.

Metal Alloy Grinding Jar With Balls

Metal Alloy Grinding Jar With Balls

Grind and mill with ease using metal alloy grinding jars with balls. Choose from 304/316L stainless steel or tungsten carbide and optional liner materials. Compatible with various mills and features optional functions.

Vacuum hot press furnace

Vacuum hot press furnace

Discover the advantages of Vacuum Hot Press Furnace! Manufacture dense refractory metals & compounds, ceramics, and composites under high temp and pressure.

Vacuum molybdenum wire sintering furnace

Vacuum molybdenum wire sintering furnace

A vacuum molybdenum wire sintering furnace is a vertical or bedroom structure, which is suitable for withdrawal, brazing, sintering and degassing of metal materials under high vacuum and high temperature conditions. It is also suitable for dehydroxylation treatment of quartz materials.

Molybdenum Vacuum furnace

Molybdenum Vacuum furnace

Discover the benefits of a high-configuration molybdenum vacuum furnace with heat shield insulation. Ideal for high-purity, vacuum environments like sapphire crystal growth and heat treatment.

Plasma enhanced evaporation deposition PECVD coating machine

Plasma enhanced evaporation deposition PECVD coating machine

Upgrade your coating process with PECVD coating equipment. Ideal for LED, power semiconductors, MEMS and more. Deposits high-quality solid films at low temps.

Drawing die nano-diamond coating HFCVD Equipment

Drawing die nano-diamond coating HFCVD Equipment

The nano-diamond composite coating drawing die uses cemented carbide (WC-Co) as the substrate, and uses the chemical vapor phase method ( CVD method for short ) to coat the conventional diamond and nano-diamond composite coating on the surface of the inner hole of the mold.

Vertical tube furnace

Vertical tube furnace

Elevate your experiments with our Vertical Tube Furnace. Versatile design allows for operation under various environments and heat treatment applications. Order now for precise results!


Leave Your Message