battery material
Copper Foam
Item Number : BC-25
Price varies based on specs and customizations
- Specification (mm)
- 1.5*100*100 / 1.5*100*150 / 1.5*150*200
Shipping:
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Introduction
Copper foam is a homogeneous three-dimensional network structure, which has the function of filtering, and the flow stability of gas and fluid is super strong. The copper skeleton is hollow and interconnected with each other in a metallurgical state. The porosity is as high as 96-98%, and the bulk density is only one-fiftieth of copper. The specific surface is extremely large, and the good physical and chemical properties of copper are still maintained. Therefore, the excellent characteristics of the new structure Make it a functional new material with a wider application field.
Key Features
- Excellent Thermal & Electrical Conductivity – ideal for electronics, motors, and batteries.
- Ultra-light & High Porosity – 96–98% porous, 1/50 the density of solid copper.
- Filtration & Catalysis – high surface area for medical filters, water purification, and catalyst support.
- Noise & EMI Control – absorbs sound and provides electromagnetic shielding.
- Easy to Process – can be cut, bent, and bonded.
Detail & Parts





Technical specifications
| Aperture: | 0.1mm-10mm (5-130ppi) |
| Porosity: | 50%-98% |
| Through hole rate: | ≥98% |
| Number of holes in inches: | 110 (110PPI) |
| Bulk density: | 0.1-0.8g/cm3 |
| Surface density G/M²: | 280-3000(±30-200) |
| Thickness (MM): | 0.1~40(0.05~1.0) |
| Number of holes PPI: | 13~1300(±5~10) |
| Length/Width/Thickness Dimensions (MM): | 70≤length and width<500(±0.5)thickness 0.1-25mm |
Available Copper Foam Specifications
The products we show are available in different sizes and custom sizes are available on request.
| Dimension (L*W*T) | |||
| 100mm*100mm*5.0mm | 100mm*100mm*6.0mm | 100mm*100mm*7.0mm | 100mm*100mm*8.0mm |
| 100mm*100mm*9.0mm | 100mm*100mm*10.0mm | 200mm*200mm*0.5mm | 200mm*200mm*1.0mm |
| 200mm*200mm*1.2mm | 200mm*200mm*1.5mm | 200mm*200mm*1.8mm | 200mm*200mm*2.0mm |
| 200mm*200mm*2.2mm | 200mm*200mm*2.5mm | 200mm*200mm*2.8mm | 200mm*200mm*3.0mm |
| 200mm*200mm*4.0mm | 200mm*200mm*5.0mm | 200mm*200mm*6.0mm | 200mm*200mm*7.0mm |
| 200mm*200mm*8.0mm | 200mm*200mm*9.0mm | 200mm*200mm*10.0mm | 200mm*300mm*0.5mm |
| 200mm*300mm*1.2mm | 200mm*300mm*1.5mm | 200mm*300mm*1.8mm | 200mm*300mm*2.0mm |
| 200mm*300mm*2.2mm | 200mm*300mm*2.5mm | 200mm*300mm*2.8mm | 200mm*300mm*3.0mm |
| 200mm*300mm*4.0mm | 200mm*300mm*5.0mm | 200mm*300mm*6.0mm | 200mm*300mm*7.0mm |
| 200mm*300mm*8.0mm | 200mm*300mm*9.0mm | 200mm*300mm*10.0mm |
Applications
- Battery & Supercapacitor Electrodes
- Catalyst Carriers & Air Purification
- Heat Sinks & Thermal Management
- Sound Absorption & EMI Shielding
- Filtration & Fluid Pressure Buffering
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What Is The Difference Between Copper Foam And Nickel Foam?
4.9
out of
5
Incredibly lightweight yet robust! Transformed our thermal management system. The porosity is perfect for airflow.
4.8
out of
5
Arrived faster than expected! The quality is exceptional, and it was so easy to cut to the exact size we needed.
4.7
out of
5
A fantastic value for such a high-tech material. Our battery prototypes are performing better than ever.
4.9
out of
5
The EMI shielding properties are outstanding. A truly advanced material that's surprisingly simple to work with.
4.8
out of
5
So durable! It's holding up perfectly in our harsh filtration environment. Exceeded all our expectations.
4.7
out of
5
The high surface area is a game-changer for our catalysis research. The material is consistently high-quality.
4.9
out of
5
Perfect for sound absorption panels. The delivery was lightning-fast, and the product is precisely as described.
4.8
out of
5
An incredible material that's both lightweight and highly conductive. Excellent value for the performance.
4.7
out of
5
I'm amazed by how well it handles heat dissipation. A must-have for any serious electronics project.
4.9
out of
5
The technological advancement in this foam is palpable. It integrated seamlessly into our prototype design.
4.8
out of
5
Cutting and shaping it was a breeze. The structural integrity is impressive for something so light.
4.7
out of
5
Fast shipping and a product that delivers on every promise. Our heat sink efficiency has skyrocketed.
4.9
out of
5
The purity and consistency of the copper foam are remarkable. A premium product that's worth every penny.
4.8
out of
5
Its versatility is astounding. We're using it for filtration and EMI shielding with fantastic results.
4.7
out of
5
A revolutionary material. The high porosity makes it ideal for advanced fluid dynamics applications.
4.9
out of
5
The quality is unmatched. This foam has significantly improved the longevity of our components.
4.8
out of
5
Incredibly easy to process. We bonded it to other materials without any issues. Highly recommended!
4.7
out of
5
Perfect for pressure buffering. The three-dimensional structure is beautifully uniform throughout.
4.9
out of
5
A technological marvel. The combination of low density and high conductivity is simply brilliant.
4.8
out of
5
Durable, efficient, and arrived ahead of schedule. This foam has become an essential component for us.
4.7
out of
5
The value for money is exceptional. We've tested several foams, and this one outperforms them all.
4.9
out of
5
The electrical conductivity is phenomenal. It's perfect for our high-performance battery electrodes.
4.8
out of
5
An absolute pleasure to work with. The material is both innovative and incredibly reliable.
4.7
out of
5
Fast delivery and a product that is clearly built to last. It has excellent corrosion resistance.
4.9
out of
5
The pore structure is perfectly interconnected. It's the ideal catalyst support for our chemical processes.
4.8
out of
5
A top-tier material that is surprisingly affordable. It has revolutionized our approach to thermal design.
4.7
out of
5
The sound absorption qualities are impressive. It's a versatile material that solves multiple problems.
4.9
out of
5
The quality control is evident. Every sheet we've received has been flawless and ready for immediate use.
4.8
out of
5
A fantastic product backed by great service. The custom size option was a huge benefit for our project.
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