Products Sample Preparation Milling Equipment High Energy Planetary Ball Mill Milling Machine for Laboratory
High Energy Planetary Ball Mill Milling Machine for Laboratory

Milling Equipment

High Energy Planetary Ball Mill Milling Machine for Laboratory

Item Number : KT-P2000

Price varies based on specs and customizations


Maximum injection size
< 10 mm
Maximum speed of ball mill tank
800 r/min
Ball mill tank volume
500 ml
Electrical description
100-120V/200-240VAC,50-60Hz,750W
Dimensions (length, width and height)
570*570*420 mm
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Introduction

The high-energy planetary ball mill  is renowned for its rapid and efficient processing capabilities along with its extensive application range. Through extensive technological advancements and user feedback, this product has undergone significant enhancements in dynamic efficiency, noise reduction, operational safety, and user comfort. Its dimensions of 575mm width, 570mm depth, and 420mm height align with ergonomic requirements for laboratory desktop operation, offering a compact and user-friendly design. 

Featuring up to four ball mill tanks with a volume of 500ml or less, the P2000 provides various material options and utilizes variable frequency control for enhanced functionality. Notably, its 304 stainless steel planetary disk ensures balanced and safe operation, reducing the risk of sample contamination. 

Operating on the principle of high-frequency collisions, shearing, and friction, this mill achieves rapid sample processing with consistent particle size distribution. Key features include self-lubricating polymer gears for reduced noise, dual rear fans for efficient heat dissipation, and a separated design for heat and dust management.

The instrument offers one-click start, automatic processing, and a range of control options such as grinding time and movement direction. Additionally, it supports liquid nitrogen cooling for low-temperature grinding and can accommodate vacuum ball mill tanks for anti-oxidation processes, enhancing its versatility and reproducibility in laboratory settings.

Detail & Parts

p2000

p2000

p2000

p2000

Applications

  • Grinding and pulverizing of ores
  • Sample preparation for minerals analysis
  • Ferroalloys processing
  • Ceramic material grinding
  • Soil and aggregate testing
  • Chemical sample preparation
  • High-energy milling for research purposes
  • Grinding of refractory materials
  • Preparation of pharmaceutical compounds
  • Grinding and mixing of various materials in laboratories

Features

  • Effective for Mohs 1-10 hard material: Provides efficient grinding for a wide range of materials, ensuring thorough size reduction.
  • No moving parts – utilizes compressed air: Ensures minimal maintenance and reduces the risk of mechanical failures, enhancing reliability and longevity.
  • Size reduction to 2 microns and below: Offers precise and fine grinding capabilities, ideal for achieving desired particle sizes.
  • Interchangeable liners in Polyurethane, Stainless Steel, Nylon, PTFE available on select models: Allows for versatile usage with different materials and easy maintenance.
  • Personalized design to solve the affairs on grinding and classification: Customizable design options cater to specific needs, optimizing performance for various applications.
  • Automatic control system: Enhances operational convenience and efficiency by automating processes and maintaining consistent performance.

Principle

The high-energy planetary ball mill F-P2000 utilizes superimposed rotational movements, creating Coriolis forces between grinding jars and balls. This interaction releases dynamic energies, achieving fast and effective size reduction. Its unique geometric structure and movement mode ensure high-frequency collision, shearing, and friction for excellent grinding results.

Advantages

  • Easy to disassemble and clean with quick coupling installed
  • Small footprint for efficient space utilization
  • No risk of contamination during the grinding process
  • Improved dynamic efficiency, noise reduction, operation safety, comfort, and convenience
  • Good crushing ability for samples with larger particle sizes and hardness
  • Up to four ball mill tanks with a volume of 500ml or less
  • Variable frequency control interface for multiple functions
  • 304 stainless steel planetary disk with higher balance and safety
  • Fast processing speed with small, uniform, and consistent sample particle size
  • Low noise with self-lubricating polymer gears and press-in grease noise reduction system
  • Double fans at the rear for better heat dissipation
  • Completely separated grinding chamber and control room for heat and dust isolation
  • Edge-free 304 stainless steel planetary position for safety and balanced operation
  • Low power consumption and low failure rate for long-term experiments
  • Strong impact energy with finer particle size and faster processing speed
  • Frequency conversion control for precise grinding parameters adjustment
  • Liquid nitrogen cooling system option for low-temperature protection grinding

Parameters

Product name High energy planetary ball mill
Model F-P2000
Processing principle impact force friction
Application sample characteristics fine | medium to low hardness | brittle | dry or low viscosity
Processing type crush|grind|mix
Maximum injection size 10mm
Sample particle size range  0.1-20um
Maximum processing volume 2000ml
Maximum speed of ball mill tank 800r/min
Transmission mode European standard
Space movement mode X-axis planetary motion 
Function Continuous and intermittent operation | Emergency stop | Timing | Power outage memory | Overload and hazardous operation protection
Additional features LED Lighting|Heat Dissipation
Ball mill tank material Tungsten carbide zirconia | agate | stainless steel | MC nylon and other optional
Number of ball mill tanks 4个
Ball mill tank volume 500ml
Grinding ball material Tungsten carbide | zirconia | agate | stainless steel, etc. optional
Grinding method Dry grinding|Wet grinding
Electrical Description 100-120V/200-240VAC,50-60Hz,750W
Power port National Standard | European Standard | American Standard | British Standard, etc. 
Net weight 92kg
Dimensions (length, width and height) 570*570*420mm
Protection level IP650
Standard CE
Additional configurations available Ultra-low temperature liquid nitrogen cooling touch operating system

Accessory parameters

Accessories details 1

Accessories details 2

Main accessories  Recommended standard configuration volume: 500ml √: means it can be configured ×: indicates that it cannot be matched
Ball mill tank Material: Type 100ml 250ml 500ml
Tungsten carbide Classic
Vacuum type ×
Zirconia Classic
Vacuum type ×
Agate Classic
Vacuum type ×
MC nylon Classic
Vacuum type
Stainless steel Classic
Vacuum type
Polyurethane Classic
Vacuum type ×
PTFE Classic
Vacuum type ×
Corundum Classic
Vacuum type ×
Grinding ball Diameter(mm) Material
3/5/10/15/20 Tungsten carbide | Zirconia | Agate | Stainless steel | Corundum

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FAQ

What Is A Planetary Ball Mill?

A planetary ball mill is a type of mill used for grinding and mixing materials. It is characterized by its unique multi-dimensional motion, high collision energy, and suitability for small particle samples, making it highly efficient for material processing in various fields.

What Is A Laboratory Ball Mill?

A laboratory ball mill is a type of grinder used to grind materials into fine powder. It consists of a rotating jar filled with balls, usually made of steel or ceramic, that grind the material as the jar rotates. It is ideal for grinding a wide range of materials, including chemicals, ceramics, glass, and minerals.

What Are The Main Applications Of Planetary Ball Mills?

Planetary ball mills are widely used in material grinding and mixing across various fields. Their high grinding efficiency, due to multi-dimensional motion and high collision energy, makes them ideal for processing small particle samples in industries such as pharmaceuticals, materials science, and chemical engineering.

What Are The Applications Of A Laboratory Ball Mill?

A laboratory ball mill is used for the rapid, reproducible pulverizing, milling, or grinding of a large variety of materials. It is ideal for grinding small quantities of materials or materials that are difficult to reduce to a fine powder using other methods. Applications include grinding chemicals, ceramics, glass, minerals, and more.

What Is Milling Equipment Used For?

Milling equipment is used for the precise shaping, sizing, and finishing of various materials. It is commonly employed in manufacturing processes to remove excess material, create complex shapes, and achieve tight tolerances. Milling machines are versatile tools capable of performing tasks such as cutting, drilling, boring, and contouring.

What Are The Key Features Of Planetary Ball Mills?

Key features of planetary ball mills include high collision energy, suitability for small particle samples, and an automatic reversal mechanism. The high collision energy results from multi-dimensional motion and high-speed rotation, which generate greater impact and shear forces. The automatic reversal mechanism helps evenly wear grinding balls, maintaining efficiency.

What Are The Main Types Of Laboratory Ball Mills?

The main types of laboratory ball mills include planetary ball mills, high-energy vibratory ball mills, and hybrid high-energy vibratory ball mills. Planetary ball mills use planetary rotation to grind materials, while vibratory ball mills use high-frequency vibration for grinding or mixing samples.

What Are The Different Types Of Milling Equipment?

There are several types of milling equipment, including vertical milling machines, horizontal milling machines, and gantry milling machines. Vertical milling machines have a vertically oriented spindle that moves the cutting tool up and down. Horizontal milling machines have a horizontally oriented spindle and are typically used for larger, heavy-duty applications. Gantry milling machines have a bridge-like structure that supports the spindle and allows for precise movement in multiple directions.

What Are The Advantages Of Using A Planetary Ball Mill?

The advantages of using a planetary ball mill include high grinding efficiency, faster processing of small particle samples, and reduced wear on grinding balls due to the automatic reversal mechanism. These features make planetary ball mills highly effective for grinding and mixing materials in various applications.

What Is The Working Principle Of A Laboratory Ball Mill?

The working principle of a laboratory ball mill involves the rotation of a jar filled with grinding balls. As the jar rotates, the balls collide with the material, grinding it into smaller particles. The size of the powder can be controlled by adjusting the size of the balls and the speed of the rotation.

What Materials Can Be Processed Using Milling Equipment?

Milling equipment can process a wide range of materials, including metals, plastics, composites, and wood. Common metals processed using milling machines include steel, aluminum, brass, and titanium. Plastics such as acrylic, PVC, and nylon can also be milled. Additionally, milling equipment can shape and finish composite materials like carbon fiber and fiberglass, as well as wood and other organic materials.

What Types Of Planetary Ball Mills Are Available?

There are several types of planetary ball mills, including high-energy planetary ball mills, horizontal planetary ball mills, mini planetary ball mills, high-energy omnidirectional planetary ball mills, and cabinet planetary ball mills. Each type is designed for specific applications, offering features like multi-directional capabilities, compact designs, and high processing capacities.

What Are The Advantages Of Using A Laboratory Ball Mill?

The advantages of a laboratory ball mill include its ability to rapidly and reproducibly grind a wide variety of materials, including soft, elastic, fibrous, hard, or brittle samples. It is versatile, easy to operate, and can produce fine powders with consistent particle sizes. Additionally, many models offer features like timing, overload protection, and ergonomic designs for enhanced usability.

How Does Milling Equipment Work?

Milling equipment operates by rotating a cutting tool, typically a multi-point cutter, against the workpiece. The cutting tool removes material from the workpiece as it moves along various axes. The movement of the cutting tool and the workpiece can be controlled manually or through computer numerical control (CNC) systems. The cutting tool may have different geometries, such as end mills, ball mills, or face mills, depending on the desired outcome. The precise control of the cutting tool's movement allows for the creation of intricate shapes, precise dimensions, and smooth surface finishes.

How Does The Automatic Reversal Mechanism In Planetary Ball Mills Work?

The automatic reversal mechanism in planetary ball mills periodically changes the direction of rotation of the turntable. This helps evenly wear the surface of the grinding balls, reducing the impact of uneven wear on grinding efficiency and maintaining consistent performance over time.

What Materials Can Be Processed Using A Laboratory Ball Mill?

A laboratory ball mill can process a wide range of materials, including chemicals, ceramics, glass, minerals, and more. It is suitable for grinding both soft and hard materials, making it a versatile tool for various laboratory applications.

What Are The Advantages Of Using Milling Equipment?

Milling equipment offers several advantages in manufacturing processes. Firstly, it allows for the precise removal of excess material, resulting in accurate and consistent part dimensions. Secondly, milling machines can create complex shapes and features that would be challenging or impossible to achieve using other methods. Thirdly, milling equipment provides high productivity, as it can remove material quickly and efficiently. Additionally, modern CNC milling machines offer automation and programming capabilities, reducing manual labor and increasing efficiency. Lastly, milling equipment provides versatility, as it can be used for a wide range of materials and applications.

What Makes Planetary Ball Mills Suitable For Small Particle Samples?

Planetary ball mills are suitable for small particle samples due to their multi-dimensional motion, which ensures that small particles are more fully collided and ground. This results in faster achievement of the required grinding fineness, making them ideal for applications requiring fine particle sizes.

What Are The Key Features Of A High-energy Planetary Ball Mill?

High-energy planetary ball mills are known for their fast and effective grinding capabilities. They offer precise control, multiple grinding bowls for simultaneous testing, and high output. These mills are compact, ergonomic, and designed for consistent particle size reduction, making them ideal for laboratory use.

What Factors Should Be Considered When Selecting Milling Equipment?

Several factors should be considered when selecting milling equipment. These include the required machining capabilities, such as the size and complexity of the parts to be produced, as well as the desired precision and surface finish. The type of material to be processed is also crucial, as different milling machines may be better suited for specific materials. Other factors to consider include the available workspace, the required spindle speed and power, the availability of tooling and accessories, as well as the budget and maintenance requirements. It is important to choose milling equipment that aligns with the specific machining needs and production goals to ensure optimal performance and cost-effectiveness.

What Is The Difference Between A Planetary Ball Mill And A Vibratory Ball Mill?

A planetary ball mill uses planetary rotation to grind materials, with grinding jars mounted on a central shaft. In contrast, a vibratory ball mill uses high-frequency vibration to grind or mix samples. Planetary ball mills are ideal for fine grinding, while vibratory ball mills are suitable for rapid mixing and grinding of small samples.
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High Energy Planetary Ball Mill Milling Machine for Laboratory

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Milling Equipment


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