MPCVD
High Precision Diamond Wire Cutting Machine Laboratory Saw Precision Wire EDM Cutting Machine
Item Number : CM-1
Price varies based on specs and customizations
- Power supply voltage: 220V 50Hz; Maximum power:
- <100w
- Effective heating area (mm)
- Power supply voltage: 220V 50Hz; Maximum power:<100w
- Total length of cutting line: 20m
- 20M
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Introduction
The high precision diamond wire cutting machine is a versatile and precise cutting tool designed specifically for material researchers. It utilizes a continuous diamond wire cutting mechanism, enabling precise cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, and various other materials. The machine features a rotating turntable that allows for cutting at specific angles, enhancing its versatility. The small diamond wire cutting machine is renowned for its high sample size accuracy after cutting, within a range of 10 μm. Additionally, it employs a circular motion mode for the diamond wire, ensuring long service life and improved cutting efficiency. The tensioning wheel's spring tensioning mode maintains constant tension throughout the cutting process, ensuring optimal diamond wire tension.
Detail & Parts
Applications
The high precision diamond wire cutting machine is a versatile piece of equipment that can be used in a wide range of applications, including:
- Precision cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials
- Slicing, cutting, and squaring of materials
- Cutting samples at a certain angle using the rotating turntable
- Continuous cutting of materials after setting the cutting program
- Ultra-thin precision cutting with a thickness of up to 0.08mm
Principle
The high precision diamond wire cutting machine utilizes a continuous diamond wire that rotates in a circular motion. The diamond wire is tensioned using a spring-loaded tensioning wheel, which maintains a consistent tension throughout the cutting process. The sample is fed continuously through the cutting zone without manual adjustment, ensuring high accuracy and precision. The diamond wire cutting machine can perform various operations such as slicing, cutting, and squaring of brittle materials like ceramics, crystals, glass, metals, rocks, and composite materials. The thickness of the cut sheet can be as thin as 0.08mm, making it suitable for ultra-thin precision cutting applications.
Advantages
- High precision cutting: The sample size accuracy after cutting is high, within 10 μm.
- Continuous cutting: After setting the cutting program, the sample is continuously fed without manual adjustment.
- Long service life: The single wire has a long length of usable wires and a long service life, which improves cutting efficiency.
- Strong tensioning force: The tensioning wheel adopts a spring tensioning mode, with strong spring rigidity and high tensioning force.
- Ultra-thin precision cutting: The thickness of the cut sheet (within about 1 inch) can reach 0.08mm.
- Wear resistance: Diamond tools have high wear resistance and small changes in dimension, leading to good grinding quality and high grinding precision.
- Long lifespan: Diamond tools have a long lifespan and long dressing period, which greatly increases work efficiency and improves the workers' labor environment.
Technical specifications
| Power supply voltage | 220V 50Hz; Maximum power:<100w |
|---|---|
| Spindle speed | Adjustable within 2rpm to 260rpm |
| Control system | ① Manual control: Y axis and Z axis speed range 1 40mm/min; ② Automatic control: Y axis feed length 0.01 50mm; Z axis feed speed 0.05mm 40mm/min length 0.01 50mm; Z axis feed speed 0.05mm 40mm/min Z axis feed length 1 60mm; Automatic cutting frequency 1 99; |
| Total length of cutting line | 20m |
| Inner distance between two guide wheels | 95mm |
| Y-axis travel | ≤ 50mm |
| Z-axis travel | ≤ 60mm |
| 2D fixture | Horizontal rotation 0-360 °, left and right inclination 20° |
| Load plate size | 80mm× 51mm |
| Cutting depth | ≤ 50mm 11. Maximum sample size for cutting: Ø 50mm × 50mm |
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FAQ
What Is A Laboratory Saw And What Is It Used For?
What Materials Can Be Cut With A Diamond Wire Cutting Machine?
What Is CVD Diamond Machine?
What Are The Main Types Of Laboratory Saws?
What Types Of Diamond Growth Machines Are Available?
How Does A CVD Diamond Machine Work?
How Does A Diamond Wire Cutting Machine Work?
What Are The Advantages Of Lab Grown Diamonds?
What Are The Advantages Of Using CVD Diamond Machines?
What Are The Advantages Of Using A Diamond Wire Cutting Machine?
What Is The Price Of CVD Growing Machine?
What Considerations Should Be Made When Selecting A CVD Diamond Machine?
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