Products Sample Preparation Molds & Accessories Square Lab Press Mold for Laboratory Applications
Square Lab Press Mold for Laboratory Applications

Molds & Accessories

Square Lab Press Mold for Laboratory Applications

Item Number : PMS

Price varies based on specs and customizations


Material
Cr12MoV
Indenter hardness
HRC60-HRC62
Cavity depth
20-60 mm
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Why Choose Us

Easy ordering process, quality products, and dedicated support for your business success.

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Applications

Square Lab Press mold are suitable for some easy-to-form slender strip samples, we have a complete range of mold sizes, The accessories are interchangeable.

The mold is widely used in battery, superconductor, cement, ceramics, catalysis, silicate, powder metallurgy, sea mud analysis, biochemical analysis and new material sample preparation research and development. In addition, the product can also be used with calcium iron, infrared, X-ray fluorescence and other testing instruments.

The mold is made of Japanese high-speed steel, high hardness, no deformation, long service life.

Special sizes press molds can be customized according to customer requirements.

Detail & Parts

Square mold [width 3-10mm]
Square mold [width 3-10mm]
Square mold [width 11-20mm]
Square mold [width 11-20mm]
Square mold [width 21-30mm]
Square mold [width 21-30mm]
Square mold [width 31-40mm]
Square mold [width 31-40mm]
Square mold [width 41-80mm]
Square mold [width 41-80mm]
Splicing square mold [width 81-150mm]
Splicing square mold [width 81-150mm]
Splicing square mold [width 151-200mm]
Splicing square mold [width 151-200mm]
Square splicing mold
Square splicing mold
Sample preparation process and demolding process
Sample preparation process and demolding process
Sample preparation process and demolding process
1) Sample Preparation Process  2)Release Process

Technical specifications

Model PMS-A PMS-B PMS-C PMS-D PMS-E PMS-F PMS-G
Material Cr12MoV
Indenter hardness HRC60-HRC62
Sample size 3×3 /4×4 /5×5 /6×6 /8×8 /10×10 mm 12×12 /15×15 /16×16 /18×18 /20×20 mm 22×22 /25×25 /30×30 mm 32×32 /35×35 /40×40 mm 50×50 /60×60 /70×70 mm 81-150 mm(long side) 151-200 mm(long side)
Cavity depth 20 mm 30 mm 40 mm 45 mm 55/60/65 mm 60 mm 60 mm
External dimensions φ43×93mm φ53×120mm φ73×133mm φ88×150mm φ98×150mm/φ118×180mm/φ138×180mm 160×140mm 220×160mm
Weight(Kg) 0.65 1.2 2.4 4.8 7.3/11.4/20 25kg-40kg 45kg-80kg
Other sizes can be customized

Operation steps

Rectangular mold is suitable for some samples that are easy to form and slender strip. Simple structure and easy operation.

Step 1: Assemble the die according to the operation diagram and install the sample in the cavity.

Step 1: Assemble the die according to the operation diagram and install the sample in the cavity.

Step 2: Place Step 2: Put the die in the center of the hydraulic press and pressurize to required pressure.the Mold in the Press.

Step 2: Put the die in the center of the hydraulic press and pressurize to required pressure.

Step 3: Assemble the die according to the release diagram ,eject the sample out of the die bushing with the screw rod.

Step 3: Assemble the die according to the release diagram ,eject the sample out of the die bushing with the screw rod.

Step 4: Take out the die from the hydraulic press , and remove the sample gently.

Step 4: Take out the die from the hydraulic press , and remove the sample gently.

Precautions for mold maintenance

To ensure accurate test results, clean the mold surface with dust-free paper before each use to avoid the anti-rust oil from affecting the sample. Avoid exceeding the maximum pressure when applying pressure. Clean the mold and samples after use to prevent corrosion. Apply anti-rust oil and store the mold in a dry environment if not used for a long time to prevent damage.

Step 1: Placing the Mold.

Step 1: Placing the Mold.

To begin, place the mold in the center of the tablet press. It is important to note that the maximum pressure of the mold cannot be exceeded when pressurized. This will prevent any damage to the mold and ensure accurate test results.

Step 2: Cleaning the Mold.

Step 2: Cleaning the Mold.

After each use, it is essential to clean the mold to prevent any contamination of the sample. Using dust-free paper, wipe the surface of the mold clean. If there are sample residues on the surface that cannot be removed, please do not use chemical reagents to clean and soak. This could potentially damage the mold and impact the accuracy of the test results.

Step 3: Applying Anti-Rust Oil.

Step 3: Applying Anti-Rust Oil.

If the mold is not used for an extended period, it is recommended to apply anti-rust oil on the surface of the mold to prevent rusting. This step will help prolong the life of the mold and ensure that it remains in good condition for future use.

Step 4: Storing the Mold.

Step 4: Storing the Mold.

Lastly, if the mold is not used for a long time, it needs to be stored in a dry environment. This will prevent any moisture from accumulating on the mold and causing damage.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

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FAQ

What Is A Press Mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What Is Press Mould In Ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

How Are Pellet Molds Used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

What Types Of Materials Can Be Pelletized Using Pellet Molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How Can One Select The Appropriate Pellet Mold For Their Specific Application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.
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Square Lab Press Mold for Laboratory Applications

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