Annealing takes place at different temperatures depending on the alloy and the specific type of annealing process being used. The temperature range for process annealing typically ranges from 260 °C (500 °F) to 760 °C (1400 °F), with the exact temperature depending on the alloy. Process annealing is mainly suited for low-carbon steel and involves heating the material to a temperature just below the lower critical temperature of steel.
For steels, there are different types of annealing processes that occur at different temperature ranges. Subcritical annealing takes place at temperatures between 538°C – 649°C (1000°F – 1200°F), where there is no crystal structure change. Intermediate annealing is carried out at temperatures between 649°C – 760°C (1200°F – 1400°F), with some transformation to austenite. Full annealing involves completely austenitizing the work at temperatures between 816°C – 927°C (1500°F – 1700°F).
Diffusion annealing is another type of annealing that is performed at very high temperatures, mostly between 1050 and 1250 °C (1922 and 2282 °F), and for long durations, up to 50 hours. This type of annealing is used to eliminate structure inhomogeneities or concentration differences in the workpiece.
Recrystallization annealing is done at temperatures between 450 and 800 °C (842 and 1472 °F) and is used to transform a structure that has been straightened due to cold forming and restore the original material properties.
Solution annealing is primarily used for austenitic stainless steel and is performed at temperatures ranging from 900 °C to 1100 °C (1652 °F to 2012 °F). Its main purpose is to dissolve precipitation phases in mixed crystals and reduce strain in the material.
Overall, annealing is a heat treatment process that alters the physical and sometimes chemical properties of a material to increase its ductility and reduce its hardness. It involves heating the material above its recrystallization temperature, maintaining the temperature for a suitable amount of time, and then cooling it. Different types of annealing processes are used depending on the specific requirements of the material and desired outcome.
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