Tech Team · Kintek Solution

The safety precautions of a hydraulic system involve maintaining the quality and cleanliness of hydraulic oil, ensuring proper lubrication, monitoring for abnormal noises, controlling temperature, and conducting regular inspections and maintenance. Additionally, safety measures include proper guarding, use of hand tools, and adherence to operational protocols to prevent accidents and ensure efficient operation.

1. Hydraulic Oil Quality and Cleanliness: The hydraulic oil should be either 20# mechanical oil or 32# hydraulic oil, and it must be carefully filtered before being added to the system. This ensures that contaminants are removed, preventing damage to the system components and ensuring smooth operation.

2. Proper Lubrication: Regular lubrication of the column shaft and guide frame is crucial. This helps in maintaining the smooth operation of the machine and prevents excessive wear and tear of the moving parts.

3. Maintenance of Cleanliness: Keeping all parts of the machine clean is essential. This includes frequent and thorough lubrication of the column shaft and guide frame. Dirt and debris can cause malfunctions and reduce the efficiency of the hydraulic system.

4. Monitoring for Abnormal Noises: If any abnormal noise is detected, the machine should be stopped immediately for inspection. This proactive measure helps in identifying potential issues before they escalate into major problems.

5. Temperature Control: The temperature of the hot plate should be controlled using a rotary button (SA1). The heating should start when the button is closed and stop automatically when the preset temperature is reached. This ensures that the temperature remains stable and within the required range, preventing overheating and potential damage to the system.

6. Regular Inspections: Regular inspections should include checking the clutch, brake, linkages, counterbalances, air lines, and worn or damaged parts. This helps in maintaining the integrity of the system and ensures that all components are functioning correctly.

7. Safety Measures: Safety measures such as having a disconnect switch, motor starter, and transformer for electrical safety, covering shafts and gears, using side barriers like light curtains, and installing guards are essential. These measures protect operators from potential hazards and ensure that the operation is safe.

8. Operational Protocols: Only trained personnel should operate the hydraulic machines. Issues such as serious oil leakage, loud noise, or vibration should be addressed immediately by stopping the machine and conducting a thorough analysis to fix the problem.

By adhering to these safety precautions, the efficiency and lifespan of the hydraulic system can be enhanced, while minimizing the risk of accidents and malfunctions.

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