Products Sample Preparation Handheld XRF Analyzers Handheld Coating Thickness
Handheld Coating Thickness

Handheld XRF Analyzers

Handheld Coating Thickness

Item Number : XRF-980

Price varies based on specs and customizations


Collimator
5mm collimator
Battery
7.2V Li-ion battery,6800mAh
Data storage
100000+data storage
ISO & CE icon

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Introduction

Coating thickness measurement plays an important role in the surface treatment process of the fabricating industry and is a necessary method to ensure that the product achieves excellent quality. If the coating is too thick, it will increase the production cost, and if it is too thin, it will fail to meet the material performance or appearance requirements. The new-generation XRF980 handheld XRF coating thickness analyzer adopts high-resolution Si-PIN (or SDD silicon drift detector) achieve an excellent measurement accuracy and stability. Whether it is for the quality control of coating thickness in the production process, or random quality check and complete inspection for incoming material inspection, XRF980 can meet your inspection needs.

Applications

The XRF980 handheld XRF coating thickness analyzer is a versatile tool designed for precise measurement of coating thickness across various industries. This device is particularly useful for ensuring the quality and efficiency of surface treatments, which are crucial for maintaining the performance and appearance of products. Key application areas include:

  • Manufacturing Quality Control: Ensuring that coatings on manufactured goods meet specified thickness requirements to balance cost and performance.
  • Incoming Material Inspection: Verifying the quality of materials before they are integrated into the production process.
  • Random Quality Checks: Conducting spot checks to ensure ongoing compliance with coating standards.
  • Research and Development: Assisting in the development of new coating materials and processes by providing accurate thickness measurements.
  • Automotive Industry: Measuring the thickness of protective and decorative coatings on automotive parts.
  • Electronics Manufacturing: Ensuring the correct thickness of conductive coatings on electronic components.
  • Aerospace: Monitoring the thickness of specialized coatings on aircraft components to ensure durability and resistance to environmental factors.
  • Coating Standardization: Facilitating the standardization of coating processes by providing consistent and reliable thickness measurements.

Detail&Parts

Handheld Coating Thickness detailHandheld Coating Thickness detail

Handheld Coating Thickness detail

 

application

Features

The Handheld Coating Thickness Gauge is an essential tool for measuring the thin layers of PVD coatings, which are critical in various industrial applications. These coatings, typically ranging from 0.25 to 5 microns, offer significant enhancements to materials' properties such as smoothness, hardness, and corrosion resistance, without altering their appearance. Here are the key features of our handheld device that ensure precise and efficient measurement of these thin films:

  • High Precision Measurement: Capable of accurately measuring PVD coating thicknesses as thin as 0.25 microns, ensuring that the coatings meet the required specifications.
  • User-Friendly Interface: Designed with an intuitive interface that allows for easy operation, making it suitable for use in both laboratory and industrial settings.
  • Durability and Portability: Built to withstand harsh environments and easy to carry, allowing for measurements to be taken on-site, ensuring that production processes are not disrupted.
  • Wide Application Range: Suitable for measuring various types of PVD coatings, including those that provide different colors and finishes, ensuring versatility in various industries such as automotive, aerospace, and electronics.
  • Data Management: Equipped with advanced data logging and management features, allowing for easy tracking and analysis of coating thickness data over time.

These features not only enhance the efficiency and accuracy of coating thickness measurements but also contribute to the overall quality control and performance optimization of coated materials.

Principle

The Handheld Coating Thickness Gauge utilizes magnetic induction and eddy current principles to measure non-magnetic coatings on magnetic substrates and conductive coatings on non-conductive substrates, respectively. This ensures accurate and quick thickness measurement for quality control in various industrial applications, including glass coatings and silicon treatments.

Advantage

  • High Measurement Accuracy and Stability: The Terra980 handheld XRF coating thickness analyzer utilizes high-resolution Si-PIN or SDD silicon drift detectors to ensure exceptional accuracy and stability in measuring coating thickness, crucial for maintaining product quality and performance.
  • Fast and Easy to Use: With its second-level detection speed, the Terra980 enables rapid analysis of coating thickness and composition, enhancing efficiency in both production and quality control processes. Its compact and portable design makes it convenient for on-site inspections.
  • Simple Operation: Equipped with a large, high-definition touch display and an intuitive user interface, the Terra980 requires minimal training, making it user-friendly for operators of varying skill levels.
  • Intelligent Control: The analyzer features fully automatic intelligent control, allowing for one-button measurement, simplifying the testing process and reducing the potential for human error.
  • Versatile Application: The Terra980 can quickly analyze the thickness and composition of coatings, even when the composition is unknown. This capability is essential for standardizing coating analysis across different materials and applications.
  • Enhanced Coating Quality: The thin film deposition sputtering technology used in the analyzer ensures good film adhesion strength and better step or via coverage, which is critical for maintaining the integrity and functionality of coated surfaces.
  • Durability and Protection: Unlike other coatings that may chip, crack, or wear, the vacuum coatings analyzed by the Terra980 provide a strong and thin protective layer, suitable for a wide range of applications, safeguarding parts from damage and extending their lifespan.
  • Technical Support: The availability of expert technical advice from the manufacturer's team ensures that users can optimize the coating process for their specific projects, enhancing the overall effectiveness and suitability of the coatings.

Specification

Detector High performance Si-Pin detector /Optimized SDD detector
Filter Multi position automatic filter changer
Window Kapton with anti-puncture window design optional
Collimator 5mm collimator
Battery 7.2V Li-ion battery,6800mAh
Display Capacitive touch color display
Data storage 100000+data storage
Data transfer WiFi、USB
Radiation safety Safety guard device, tube shutoff while no sample , Password-protected user security
Camera (optional) Integrated CCD camera with autofocus lens for positioning and recording measuring point positions
Thickness Generally within 50um (depending on material) Repeatablity up to 0.1%
Environment Temp -10°C~50°C Humidity 0%~80%
Weight Approx. 1.5kg (3.3lbs) including battery
Dimensions Lx WxH: 220mm*91mm*276mm
Software language English and other languages

FAQ

What Is A Handheld XRF Analyzer?

A handheld XRF analyzer, also known as a handheld X-ray fluorescence spectrometer, is a portable device used for elemental analysis. It provides fast and accurate results without the need to destroy samples, making it convenient for various industries.

What Is The Importance Of Uniform Coating Thickness?

Uniform coating thickness is crucial for ensuring consistent material characteristics and performance of the end product. Non-uniform coatings can lead to variations in the material's properties, affecting its functionality.

What Is The Standard Thickness Range For A Completed Vessel?

The standard thickness for a completed vessel ranges between 40 and 90 mils (1-2mm), providing a strong bond and a smooth, impermeable coating.

How Does Non-uniform Coating Thickness Affect The Product?

Non-uniform coating thickness can cause differences in the material’s characteristics, which may influence the end product’s performance. It is essential to manage factors like deposition rate and temperature to maintain uniformity.

What Are The Main Applications Of Handheld XRF Analyzers?

Handheld XRF analyzers are used in multiple fields including metal material testing (e.g., military, aerospace, steel), environmental protection (e.g., soil, water, air analysis), construction (e.g., building material quality control), and archaeology (e.g., cultural relics protection). They help in identifying elemental composition, ensuring material quality, and monitoring environmental pollutants.

How Does A Handheld XRF Analyzer Work?

A handheld XRF analyzer works through four main steps: emission of X-rays, excitation of the sample causing it to fluoresce, measurement of the emitted X-rays by the detector, and analysis of the energy spectrum to determine the elements present and their quantities.

What Are The Advantages Of Using A Handheld XRF Analyzer?

The advantages include portability, ease of use on-site, non-destructive testing without the need for sample preparation, short detection times for reliable results, and minimal maintenance costs. They also offer a wide range of tools and a built-in alloy library for comprehensive analysis.

Can Handheld XRF Analyzers Be Used For All Elements?

Handheld XRF analyzers can measure a wide range of elements, typically from phosphorus to plutonium (P–Pu) on the periodic table. However, they may not be suitable for every element in the periodic table.

How Fast Can A Handheld XRF Analyzer Provide Results?

Handheld XRF analyzers can provide results within 1-2 seconds for alloy grade identification, making them highly efficient for on-site use.

Are Handheld XRF Analyzers Suitable For Environmental Monitoring?

Yes, handheld XRF analyzers are suitable for environmental monitoring. They can quickly analyze heavy metal content in soil, water, and air samples, helping to detect and address environmental pollution issues.

Do Handheld XRF Analyzers Require Extensive Training To Use?

No, handheld XRF analyzers are designed for ease of use, requiring minimal training. Their intuitive interfaces and simple menu navigation make them accessible even for minimally trained users.
View more faqs for this product

4.8

out of

5

The product delivers fast and accurate results, making it easy to use.

Sofija Vuković

4.9

out of

5

High accuracy and intelligent control features make it stand out in the market.

Rafael Marquez

4.7

out of

5

The rugged and durable design allows it to work in harsh environments with ease.

Ahmed Chandrasekhar

4.8

out of

5

Versatile analyzer with a high-definition touch display for simple operation.

Cecília Machado

4.9

out of

5

The product can quickly analyze the thickness and composition of the coating, making it efficient for various applications.

Maxim Ivanov

4.7

out of

5

IP54 compliant and waterproof design ensures durability and reliability.

Layla Toumi

4.8

out of

5

Small and portable size, perfect for on-the-go coating thickness and composition analysis.

Matteo Rossi

4.9

out of

5

The intelligent control feature makes it almost training-free for operation.

Anastasia Kovačević

4.8

out of

5

Provides accurate analysis for metal coatings in the electronic industry and PCBs.

Elijah Mwangi

4.7

out of

5

High-performance semiconductor detector ensures improved test accuracy.

Sofie Andersen

4.9

out of

5

Fast and easy to use, suitable for random quality checks and complete inspections of incoming materials.

Akira Takahashi

4.8

out of

5

IP54 compliant and vibration-proof, suitable for the fabricating industry.

Marina Saavedra

4.7

out of

5

The product's high resolution and stability ensure excellent measurement accuracy.

Otto Richter

4.9

out of

5

Ceramic packaged miniature X-ray source ensures high accuracy for coating thickness measurement.

Priya Patel

4.8

out of

5

An excellent tool for quality control in the production process and incoming material inspections.

Luca De Angelis

4.7

out of

5

The product's small size and multiple-purpose capability make it a valuable asset.

Yumi Nakamura

4.9

out of

5

It can withstand harsh wear conditions, delivering durable and reliable performance.

Maria Sokolova

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Catalog of Handheld Xrf Analyzers

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Catalog of Handheld Xrf Analyzers

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