Products Sample Preparation Handheld XRF Analyzers Handheld Coating Thickness
Handheld Coating Thickness

Handheld XRF Analyzers

Handheld Coating Thickness

Item Number : XRF-980

Price varies based on specs and customizations


Collimator
5mm collimator
Battery
7.2V Li-ion battery,6800mAh
Data storage
100000+data storage
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Introduction

Coating thickness measurement plays an important role in the surface treatment process of the fabricating industry and is a necessary method to ensure that the product achieves excellent quality. If the coating is too thick, it will increase the production cost, and if it is too thin, it will fail to meet the material performance or appearance requirements. The new-generation XRF980 handheld XRF coating thickness analyzer adopts high-resolution Si-PIN (or SDD silicon drift detector) achieve an excellent measurement accuracy and stability. Whether it is for the quality control of coating thickness in the production process, or random quality check and complete inspection for incoming material inspection, XRF980 can meet your inspection needs.

Applications

The XRF980 handheld XRF coating thickness analyzer is a versatile tool designed for precise measurement of coating thickness across various industries. This device is particularly useful for ensuring the quality and efficiency of surface treatments, which are crucial for maintaining the performance and appearance of products. Key application areas include:

  • Manufacturing Quality Control: Ensuring that coatings on manufactured goods meet specified thickness requirements to balance cost and performance.
  • Incoming Material Inspection: Verifying the quality of materials before they are integrated into the production process.
  • Random Quality Checks: Conducting spot checks to ensure ongoing compliance with coating standards.
  • Research and Development: Assisting in the development of new coating materials and processes by providing accurate thickness measurements.
  • Automotive Industry: Measuring the thickness of protective and decorative coatings on automotive parts.
  • Electronics Manufacturing: Ensuring the correct thickness of conductive coatings on electronic components.
  • Aerospace: Monitoring the thickness of specialized coatings on aircraft components to ensure durability and resistance to environmental factors.
  • Coating Standardization: Facilitating the standardization of coating processes by providing consistent and reliable thickness measurements.

Detail&Parts

Handheld Coating Thickness detailHandheld Coating Thickness detail

Handheld Coating Thickness detail

 

application

Features

The Handheld Coating Thickness Gauge is an essential tool for measuring the thin layers of PVD coatings, which are critical in various industrial applications. These coatings, typically ranging from 0.25 to 5 microns, offer significant enhancements to materials' properties such as smoothness, hardness, and corrosion resistance, without altering their appearance. Here are the key features of our handheld device that ensure precise and efficient measurement of these thin films:

  • High Precision Measurement: Capable of accurately measuring PVD coating thicknesses as thin as 0.25 microns, ensuring that the coatings meet the required specifications.
  • User-Friendly Interface: Designed with an intuitive interface that allows for easy operation, making it suitable for use in both laboratory and industrial settings.
  • Durability and Portability: Built to withstand harsh environments and easy to carry, allowing for measurements to be taken on-site, ensuring that production processes are not disrupted.
  • Wide Application Range: Suitable for measuring various types of PVD coatings, including those that provide different colors and finishes, ensuring versatility in various industries such as automotive, aerospace, and electronics.
  • Data Management: Equipped with advanced data logging and management features, allowing for easy tracking and analysis of coating thickness data over time.

These features not only enhance the efficiency and accuracy of coating thickness measurements but also contribute to the overall quality control and performance optimization of coated materials.

Principle

The Handheld Coating Thickness Gauge utilizes magnetic induction and eddy current principles to measure non-magnetic coatings on magnetic substrates and conductive coatings on non-conductive substrates, respectively. This ensures accurate and quick thickness measurement for quality control in various industrial applications, including glass coatings and silicon treatments.

Advantage

  • High Measurement Accuracy and Stability: The Terra980 handheld XRF coating thickness analyzer utilizes high-resolution Si-PIN or SDD silicon drift detectors to ensure exceptional accuracy and stability in measuring coating thickness, crucial for maintaining product quality and performance.
  • Fast and Easy to Use: With its second-level detection speed, the Terra980 enables rapid analysis of coating thickness and composition, enhancing efficiency in both production and quality control processes. Its compact and portable design makes it convenient for on-site inspections.
  • Simple Operation: Equipped with a large, high-definition touch display and an intuitive user interface, the Terra980 requires minimal training, making it user-friendly for operators of varying skill levels.
  • Intelligent Control: The analyzer features fully automatic intelligent control, allowing for one-button measurement, simplifying the testing process and reducing the potential for human error.
  • Versatile Application: The Terra980 can quickly analyze the thickness and composition of coatings, even when the composition is unknown. This capability is essential for standardizing coating analysis across different materials and applications.
  • Enhanced Coating Quality: The thin film deposition sputtering technology used in the analyzer ensures good film adhesion strength and better step or via coverage, which is critical for maintaining the integrity and functionality of coated surfaces.
  • Durability and Protection: Unlike other coatings that may chip, crack, or wear, the vacuum coatings analyzed by the Terra980 provide a strong and thin protective layer, suitable for a wide range of applications, safeguarding parts from damage and extending their lifespan.
  • Technical Support: The availability of expert technical advice from the manufacturer's team ensures that users can optimize the coating process for their specific projects, enhancing the overall effectiveness and suitability of the coatings.

Specification

Detector High performance Si-Pin detector /Optimized SDD detector
Filter Multi position automatic filter changer
Window Kapton with anti-puncture window design optional
Collimator 5mm collimator
Battery 7.2V Li-ion battery,6800mAh
Display Capacitive touch color display
Data storage 100000+data storage
Data transfer WiFi、USB
Radiation safety Safety guard device, tube shutoff while no sample , Password-protected user security
Camera (optional) Integrated CCD camera with autofocus lens for positioning and recording measuring point positions
Thickness Generally within 50um (depending on material) Repeatablity up to 0.1%
Environment Temp -10°C~50°C Humidity 0%~80%
Weight Approx. 1.5kg (3.3lbs) including battery
Dimensions Lx WxH: 220mm*91mm*276mm
Software language English and other languages

FAQ

What is a handheld XRF analyzer?

A handheld XRF analyzer, also known as a handheld X-ray fluorescence spectrometer, is a portable device used for elemental analysis. It provides fast and accurate results without the need to destroy samples, making it convenient for various industries.

What is Physical vapor deposition (PVD)?

Physical vapor deposition (PVD) is a technique for depositing thin films by vaporizing a solid material in a vacuum and then depositing it onto a substrate. PVD coatings are highly durable, scratch-resistant, and corrosion-resistant, making them ideal for a variety of applications, from solar cells to semiconductors. PVD also creates thin films that can withstand high temperatures. However, PVD can be costly, and the cost varies depending on the method used. For instance, evaporation is a low-cost PVD method, while ion beam sputtering is rather expensive. Magnetron sputtering, on the other hand, is more expensive but more scalable.

What is the importance of uniform coating thickness?

Uniform coating thickness is crucial for ensuring consistent material characteristics and performance of the end product. Non-uniform coatings can lead to variations in the material's properties, affecting its functionality.

What is the standard thickness range for a completed vessel?

The standard thickness for a completed vessel ranges between 40 and 90 mils (1-2mm), providing a strong bond and a smooth, impermeable coating.

How does non-uniform coating thickness affect the product?

Non-uniform coating thickness can cause differences in the material’s characteristics, which may influence the end product’s performance. It is essential to manage factors like deposition rate and temperature to maintain uniformity.

What are the main applications of handheld XRF analyzers?

Handheld XRF analyzers are used in multiple fields including metal material testing (e.g., military, aerospace, steel), environmental protection (e.g., soil, water, air analysis), construction (e.g., building material quality control), and archaeology (e.g., cultural relics protection). They help in identifying elemental composition, ensuring material quality, and monitoring environmental pollutants.

What are the methods used to deposit thin films?

The two main methods used to deposit thin films are chemical vapor deposition (CVD) and physical vapor deposition (PVD). CVD involves introducing reactant gases into a chamber, where they react on the surface of the wafer to form a solid film. PVD does not involve chemical reactions; instead, vapors of constituent materials are created inside the chamber, which then condense on the wafer surface to form a solid film. Common types of PVD include evaporation deposition and sputtering deposition. The three types of evaporation deposition techniques are thermal evaporation, electron-beam evaporation, and inductive heating.

What is magnetron sputtering?

Magnetron sputtering is a plasma-based coating technique used to produce very dense films with excellent adhesion, making it a versatile method for creating coatings on materials that have high melting points and cannot be evaporated. This method generates a magnetically confined plasma near the surface of a target, where positively charged energetic ions collide with the negatively charged target material, causing atoms to be ejected or "sputtered." These ejected atoms are then deposited on a substrate or wafer to create the desired coating.

How does a handheld XRF analyzer work?

A handheld XRF analyzer works through four main steps: emission of X-rays, excitation of the sample causing it to fluoresce, measurement of the emitted X-rays by the detector, and analysis of the energy spectrum to determine the elements present and their quantities.

What is thin film deposition equipment?

Thin film deposition equipment refers to the tools and methods used to create and deposit thin film coatings onto a substrate material. These coatings can be made of various materials and have different characteristics that can improve or alter the substrate's performance. Physical vapor deposition (PVD) is a popular technique that involves vaporizing a solid material in a vacuum, then depositing it onto a substrate. Other methods include evaporation and sputtering. Thin film deposition equipment is used in the production of opto-electronic devices, medical implants, and precision optics, among others.

Why magnetron sputtering?

Magnetron sputtering is preferred due to its ability to achieve high precision in film thickness and density of coatings, surpassing evaporation methods. This technique is especially suitable for creating metallic or insulating coatings with specific optical or electrical properties. Additionally, magnetron sputtering systems can be configured with multiple magnetron sources.

What are the advantages of using a handheld XRF analyzer?

The advantages include portability, ease of use on-site, non-destructive testing without the need for sample preparation, short detection times for reliable results, and minimal maintenance costs. They also offer a wide range of tools and a built-in alloy library for comprehensive analysis.

What is thin-film deposition technology?

Thin film deposition technology is the process of applying a very thin film of material, ranging in thickness from a few nanometers to 100 micrometers, onto a substrate surface or onto previously deposited coatings. This technology is used in the production of modern electronics, including semiconductors, optical devices, solar panels, CDs, and disk drives. The two broad categories of thin film deposition are chemical deposition, where a chemical change produces a chemically deposited coating, and physical vapor deposition, where a material is released from a source and deposited on a substrate using mechanical, electromechanical, or thermodynamic processes.

What are the materials used in thin film deposition?

Thin film deposition commonly utilizes metals, oxides, and compounds as materials, each with its unique advantages and disadvantages. Metals are preferred for their durability and ease of deposition but are relatively expensive. Oxides are highly durable, can withstand high temperatures, and can be deposited at low temperatures, but can be brittle and challenging to work with. Compounds offer strength and durability, can be deposited at low temperatures and tailored to exhibit specific properties.

The selection of material for a thin film coating is dependent on the application requirements. Metals are ideal for thermal and electrical conduction, while oxides are effective in offering protection. Compounds can be tailored to suit specific needs. Ultimately, the best material for a particular project will depend on the specific needs of the application.

Can handheld XRF analyzers be used for all elements?

Handheld XRF analyzers can measure a wide range of elements, typically from phosphorus to plutonium (P–Pu) on the periodic table. However, they may not be suitable for every element in the periodic table.

What are the advantages of using thin film deposition equipment?

Thin film deposition equipment offers several advantages in various industries and research fields. It enables precise control over film properties such as thickness, composition, and structure, allowing for tailored materials with specific functionalities. Thin films can be deposited over large areas, complex shapes, and different substrate materials. The deposition process can be optimized to achieve high uniformity, adhesion, and purity of the films. Additionally, thin film deposition equipment can operate at relatively low temperatures, reducing thermal stress on the substrate and enabling deposition on temperature-sensitive materials. Thin films find applications in fields such as electronics, optics, energy, coatings, and biomedical devices, offering enhanced performance, protection, or functionality.

What are the methods to achieve optimal thin film deposition?

To achieve thin films with desirable properties, high-quality sputtering targets and evaporation materials are essential. The quality of these materials can be influenced by various factors, such as purity, grain size, and surface condition.

The purity of sputtering targets or evaporation materials plays a crucial role, as impurities can cause defects in the resulting thin film. Grain size also affects the quality of the thin film, with larger grains leading to poor film properties. Additionally, the surface condition is crucial, since rough surfaces can result in defects in the film.

To attain the highest quality sputtering targets and evaporation materials, it is crucial to select materials that possess high purity, small grain size, and smooth surfaces.

Uses of Thin Film Deposition

Zinc Oxide-Based Thin Films

ZnO thin films find applications in several industries such as thermal, optical, magnetic, and electrical, but their primary use is in coatings and semiconductor devices.

Thin-Film Resistors

Thin-film resistors are crucial for modern technology and are used in radio receivers, circuit boards, computers, radiofrequency devices, monitors, wireless routers, Bluetooth modules, and cell phone receivers.

Magnetic Thin Films

Magnetic thin films are used in electronics, data storage, radio-frequency identification, microwave devices, displays, circuit boards, and optoelectronics as key components.

Optical Thin Films

Optical coatings and optoelectronics are standard applications of optical thin films. Molecular beam epitaxy can produce optoelectronic thin-film devices (semiconductors), where epitaxial films are deposited one atom at a time onto the substrate.

Polymer Thin Films

Polymer thin films are used in memory chips, solar cells, and electronic devices. Chemical deposition techniques (CVD) offer precise control of polymer film coatings, including conformance and coating thickness.

Thin-Film Batteries

Thin-film batteries power electronic devices such as implantable medical devices, and the lithium-ion battery has advanced significantly thanks to the use of thin films.

Thin-Film Coatings

Thin-film coatings enhance the chemical and mechanical characteristics of target materials in various industries and technological fields. Anti-reflective coatings, anti-ultraviolet or anti-infrared coatings, anti-scratch coatings, and lens polarization are some common examples.

Thin-Film Solar Cells

Thin-film solar cells are essential to the solar energy industry, enabling the production of relatively cheap and clean electricity. Photovoltaic systems and thermal energy are the two main applicable technologies.

How fast can a handheld XRF analyzer provide results?

Handheld XRF analyzers can provide results within 1-2 seconds for alloy grade identification, making them highly efficient for on-site use.

What factors should be considered when selecting thin film deposition equipment?

Several factors should be considered when selecting thin film deposition equipment. The technique (PVD, CVD, ALD, MBE) should align with the desired film properties and the specific material being deposited. The size and configuration of the deposition chamber should accommodate the substrate size and shape requirements. The equipment's capabilities in terms of film thickness control, uniformity, and deposition rate should meet the application needs. Considerations should also include the availability and compatibility of precursor materials or target sources for the desired film composition. Other factors to consider are the ease of operation, maintenance requirements, vacuum system reliability, and any additional features such as in situ monitoring or control options. Consulting with experts or manufacturers can provide valuable guidance in selecting the most suitable thin film deposition equipment for a specific application.

Factors and Parameters that Influence Deposition of Thin Films

Deposition Rate:

The rate at which the film is produced, typically measured in thickness divided by time, is crucial for selecting a technology suitable for the application. Moderate deposition rates are sufficient for thin films, while quick deposition rates are necessary for thick films. It is important to strike a balance between speed and precise film thickness control.

Uniformity:

The consistency of the film across the substrate is known as uniformity, which usually refers to film thickness but can also relate to other properties such as the index of refraction. It is important to have a good understanding of the application to avoid under- or over-specifying uniformity.

Fill Capability:

Fill capability or step coverage refers to how well the deposition process covers the substrate's topography. The deposition method used (e.g., CVD, PVD, IBD, or ALD) has a significant impact on step coverage and fill.

Film Characteristics:

The characteristics of the film depend on the application's requirements, which can be categorized as photonic, optical, electronic, mechanical, or chemical. Most films must meet requirements in more than one category.

Process Temperature:

Film characteristics are significantly affected by process temperature, which may be limited by the application.

Damage:

Each deposition technology has the potential to damage the material being deposited upon, with smaller features being more susceptible to process damage. Pollution, UV radiation, and ion bombardment are among the potential sources of damage. It is crucial to understand the limitations of the materials and tools.

Are handheld XRF analyzers suitable for environmental monitoring?

Yes, handheld XRF analyzers are suitable for environmental monitoring. They can quickly analyze heavy metal content in soil, water, and air samples, helping to detect and address environmental pollution issues.

What safety considerations are associated with operating thin film deposition equipment?

Operating thin film deposition equipment requires certain safety considerations to ensure the well-being of operators and prevent potential hazards. Some deposition techniques involve the use of high temperatures, vacuum environments, or toxic gases. Adequate safety protocols should be in place, including proper training for operators, use of personal protective equipment (PPE), and adherence to safety guidelines provided by the equipment manufacturer and regulatory agencies. Proper ventilation systems should be installed to handle any hazardous gases or by-products generated during the deposition process. Emergency shut-off systems, alarms, and interlocks should be implemented to handle unexpected events or equipment malfunctions. Maintenance and periodic inspections should also be conducted to ensure the equipment's safety and functionality. It is crucial to have well-established safety protocols and follow recommended practices to minimize risks associated with thin film deposition equipment operation.

Do handheld XRF analyzers require extensive training to use?

No, handheld XRF analyzers are designed for ease of use, requiring minimal training. Their intuitive interfaces and simple menu navigation make them accessible even for minimally trained users.
View more faqs for this product

4.8

out of

5

The product delivers fast and accurate results, making it easy to use.

Sofija Vuković

4.9

out of

5

High accuracy and intelligent control features make it stand out in the market.

Rafael Marquez

4.7

out of

5

The rugged and durable design allows it to work in harsh environments with ease.

Ahmed Chandrasekhar

4.8

out of

5

Versatile analyzer with a high-definition touch display for simple operation.

Cecília Machado

4.9

out of

5

The product can quickly analyze the thickness and composition of the coating, making it efficient for various applications.

Maxim Ivanov

4.7

out of

5

IP54 compliant and waterproof design ensures durability and reliability.

Layla Toumi

4.8

out of

5

Small and portable size, perfect for on-the-go coating thickness and composition analysis.

Matteo Rossi

4.9

out of

5

The intelligent control feature makes it almost training-free for operation.

Anastasia Kovačević

4.8

out of

5

Provides accurate analysis for metal coatings in the electronic industry and PCBs.

Elijah Mwangi

4.7

out of

5

High-performance semiconductor detector ensures improved test accuracy.

Sofie Andersen

4.9

out of

5

Fast and easy to use, suitable for random quality checks and complete inspections of incoming materials.

Akira Takahashi

4.8

out of

5

IP54 compliant and vibration-proof, suitable for the fabricating industry.

Marina Saavedra

4.7

out of

5

The product's high resolution and stability ensure excellent measurement accuracy.

Otto Richter

4.9

out of

5

Ceramic packaged miniature X-ray source ensures high accuracy for coating thickness measurement.

Priya Patel

4.8

out of

5

An excellent tool for quality control in the production process and incoming material inspections.

Luca De Angelis

4.7

out of

5

The product's small size and multiple-purpose capability make it a valuable asset.

Yumi Nakamura

4.9

out of

5

It can withstand harsh wear conditions, delivering durable and reliable performance.

Maria Sokolova

PDF - Handheld Coating Thickness

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Catalog of Handheld Xrf Analyzers

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Catalog of Handheld Xrf Analyzers

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Catalog of Thin Film Deposition Equipment

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Catalog of Thin Film Deposition Materials

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Unlock the potential of handheld XRF analyzers with this comprehensive guide. Learn about the technology, applications, and advantages of these devices. From mining exploration to metal material analysis, understand how these analyzers provide fast, accurate, and non-destructive results.

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Enhancing Mining Efficiency with Handheld XRF Analyzers: A Comprehensive Guide

Enhancing Mining Efficiency with Handheld XRF Analyzers: A Comprehensive Guide

Discover how handheld XRF analyzers revolutionize mining operations with fast, accurate on-site analysis. Explore features, applications, and benefits for ore grade control and more.

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Ultimate Guide to Handheld Alloy Analyzers: Features, Applications, and Advantages

Ultimate Guide to Handheld Alloy Analyzers: Features, Applications, and Advantages

Explore the world of handheld alloy analyzers, their applications in various industries, and the benefits they offer. Discover how these devices provide rapid, accurate, and non-destructive analysis for quality control and material verification.

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Comprehensive Guide to the XRF 200 Benchtop Gold Analyzer: Features, Benefits, and Applications

Comprehensive Guide to the XRF 200 Benchtop Gold Analyzer: Features, Benefits, and Applications

Discover the XRF 200 Benchtop Gold Analyzer, a rapid and precise tool for assessing gold content and alloy composition. Ideal for quality control and pricing in various settings.

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Comprehensive Guide to Handheld XRF Analyzers: Applications, Best Practices, and Selection Tips

Comprehensive Guide to Handheld XRF Analyzers: Applications, Best Practices, and Selection Tips

Explore the versatile applications, best practices, and selection criteria for handheld XRF analyzers. Learn how these portable devices enhance efficiency and accuracy in various industries.

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Comprehensive Guide to Handheld Alloy Analyzers: Features, Applications, and Benefits

Comprehensive Guide to Handheld Alloy Analyzers: Features, Applications, and Benefits

Explore the advanced features, wide-ranging applications, and significant benefits of handheld alloy analyzers. Learn how these devices revolutionize alloy analysis with fast, accurate, and non-destructive testing methods.

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