When hydraulic oil overheats, it can lead to several serious problems.
6 detrimental effects to watch out for
1. Reduced Lubrication
Overheating can cause the oil to lose its lubricating properties. This leads to increased friction and wear in the hydraulic system. Damage to moving parts, such as the column shaft and guide frame, can occur. These parts need good lubrication to operate smoothly.
2. Viscosity Changes
High temperatures can alter the viscosity of the oil, making it thinner. This can result in a loss of system efficiency and control. The oil may not provide the necessary resistance to flow required for proper operation of hydraulic components.
3. Increased Risk of Cavitation
Overheated oil can lead to cavitation. Cavitation is a phenomenon where the oil vaporizes in low-pressure areas. This forms bubbles that can collapse and cause damage to metal surfaces.
4. Accelerated Chemical Breakdown
High temperatures accelerate the chemical breakdown of the oil. This leads to the formation of sludge and other contaminants. These can clog filters and narrow passages in the hydraulic system. This reduces performance and potentially leads to system failure.
5. Thermal Expansion
Overheating can cause components in the hydraulic system to expand. This can potentially lead to leaks or mechanical failures.
6. Reduced Cooling Efficiency
Overheating can alter the oil's ability to cool effectively. This is crucial for maintaining the temperature of components like the hot plate. As mentioned in the reference, modifying the pressure above the tank can change the oil-cooling efficiency curve.
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To mitigate these issues, it is important to monitor and control the temperature of the hydraulic oil. Proper maintenance can help achieve this. This includes ensuring adequate cooling water flow and using cooling devices on air inlet pipes. Regularly checking and replacing components like heat shields and electric heating elements is also crucial. Maintaining clean oil and system components can help prevent overheating. This ensures efficient heat transfer and reduces the risk of blockages that impede cooling.
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