Tech Team · Kintek Solution

Low fusing porcelain refers to a type of porcelain that is fired at lower temperatures compared to standard porcelain. This type of porcelain is particularly important in the process of fixing overglaze enamels on porcelain wares, as it prevents the discoloration of pigments that can occur at higher temperatures.

Summary of the Answer: Low fusing porcelain is fired at temperatures ranging from 750 to 950 °C, which is significantly lower than the temperatures used for the initial firing of porcelain. This lower temperature firing is crucial for the application of overglaze enamels, as higher temperatures can cause the pigments to discolor. The process typically involves a firing duration of between five and twelve hours, followed by a cooling period of over twelve hours.

Detailed Explanation:

1. Purpose of Low Firing Temperatures: The primary reason for using low firing temperatures is to preserve the integrity of overglaze enamel colors. Most enamel pigments are sensitive to high temperatures and can discolor if subjected to the temperatures required for firing the porcelain body and glaze. By using a muffle kiln, which isolates the objects from the direct heat source, the temperature can be controlled to prevent damage to the enamels.

2. Process in Muffle Kilns: Muffle kilns are specifically designed for this purpose and are generally smaller than the kilns used for the main firing of porcelain. The isolation of the objects from the heat source, originally achieved through the kiln's design, ensures that the temperature remains within the optimal range for the enamels. With modern kilns using electricity, the isolation is less about preventing direct flame contact and more about precise temperature control.

3. Duration and Cooling: The firing process in a muffle kiln typically lasts between five and twelve hours, depending on the specific requirements of the enamels being used. After the firing, the kiln is allowed to cool over a period of more than twelve hours. This controlled cooling is essential to prevent thermal shock and to ensure that the enamels properly adhere to the porcelain surface.

4. Importance in Porcelain Furnaces: The concept of low fusing porcelain extends to other applications, such as in dental porcelain, where maintaining specific properties like translucency and color is crucial. The calibration and operation of porcelain furnaces play a significant role in achieving the desired characteristics in the final product.

In conclusion, low fusing porcelain is a specialized type of porcelain that is fired at lower temperatures to facilitate the application of overglaze enamels without compromising their color. This process is vital in the production of decorative porcelain wares and in other applications like dental ceramics, where precise temperature control is necessary to achieve the desired aesthetic and functional properties.

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