Knowledge What is the Purpose of Flux in Brazing? 5 Key Roles Explained
Author avatar

Tech Team · Kintek Solution

Updated 2 months ago

What is the Purpose of Flux in Brazing? 5 Key Roles Explained

Flux is a crucial component in the brazing process. It helps to ensure that the brazing process goes smoothly by preventing the formation of oxides on the metal surfaces, promoting wetting of the filler material, and ensuring a strong bond between the filler and the base metal.

What is the Purpose of Flux in Brazing? 5 Key Roles Explained

What is the Purpose of Flux in Brazing? 5 Key Roles Explained

1. Prevention of Oxide Formation

During the brazing process, metal surfaces can easily oxidize due to the high temperatures involved. Oxidation can hinder the wetting and flow of the brazing filler material, leading to weak joints. Flux is designed to react with and dissolve these oxides, keeping the metal surfaces clean and ready for brazing.

2. Promotion of Wetting

Wetting is crucial in brazing as it ensures that the filler material spreads evenly over the base metal surfaces. Flux contains chemicals that lower the surface tension of the molten filler, allowing it to flow more easily and wet the surfaces of the base metal. This enhances the formation of a strong bond between the filler and the base metal.

3. Cleaning of Metal Surfaces

Prior to brazing, metal surfaces must be free from contaminants and oxides. Flux not only prevents new oxides from forming but also cleans the existing oxides from the surfaces. This cleaning action is essential for the filler material to bond effectively with the base metal, ensuring a high-quality joint.

4. Fluidity and Removal

The flux must remain fluid even when laden with dissolved oxides, allowing it to be flushed out of the joint by the advancing molten filler. This ensures that the joint area remains clean and free from residual flux, which could otherwise weaken the joint or cause corrosion. Additionally, the flux residue should be easy to remove after the brazing process, ensuring the finished product is clean and safe for use.

5. Application and Compatibility

Flux is typically applied as a paste to the joint surfaces and must be compatible with the base metal and the brazing filler material. Proper application techniques, such as pre-application of flux to the assembly, help ensure that the flux is evenly distributed and effective throughout the brazing process.

Continue Exploring, Consult Our Experts

Ready to elevate your brazing process? Discover the secrets to perfect brazing with KINTEK SOLUTION’s premium fluxes designed for exceptional performance. Our products are engineered to prevent oxide formation, enhance wetting, and deliver clean, strong joints that last. Trust in KINTEK SOLUTION to make all the difference. Experience the difference with KINTEK – your partner in precision brazing solutions!

Related Products

Vacuum brazing furnace

Vacuum brazing furnace

A vacuum brazing furnace is a type of industrial furnace used for brazing, a metalworking process that joins two pieces of metal using a filler metal that melts at a lower temperature than the base metals. Vacuum brazing furnaces are typically used for high-quality applications where a strong, clean joint is required.

Electron Gun Beam Crucible

Electron Gun Beam Crucible

In the context of electron gun beam evaporation, a crucible is a container or source holder used to contain and evaporate the material to be deposited onto a substrate.

Vacuum induction melting furnace Arc Melting Furnace

Vacuum induction melting furnace Arc Melting Furnace

Get precise alloy composition with our Vacuum Induction Melting Furnace. Ideal for aerospace, nuclear energy, and electronic industries. Order now for effective smelting and casting of metals and alloys.

Vacuum arc furnace Induction melting furnace

Vacuum arc furnace Induction melting furnace

Discover the power of Vacuum Arc Furnace for melting active & refractory metals. High-speed, remarkable degassing effect, and free of contamination. Learn more now!

Vacuum molybdenum wire sintering furnace

Vacuum molybdenum wire sintering furnace

A vacuum molybdenum wire sintering furnace is a vertical or bedroom structure, which is suitable for withdrawal, brazing, sintering and degassing of metal materials under high vacuum and high temperature conditions. It is also suitable for dehydroxylation treatment of quartz materials.

Vacuum tube hot press furnace

Vacuum tube hot press furnace

Reduce forming pressure & shorten sintering time with Vacuum Tube Hot Press Furnace for high-density, fine-grain materials. Ideal for refractory metals.

Non consumable vacuum arc furnace Induction melting furnace

Non consumable vacuum arc furnace Induction melting furnace

Explore the benefits of Non-Consumable Vacuum Arc Furnace with high melting point electrodes. Small, easy to operate & eco-friendly. Ideal for laboratory research on refractory metals & carbides.

Vacuum hot press furnace

Vacuum hot press furnace

Discover the advantages of Vacuum Hot Press Furnace! Manufacture dense refractory metals & compounds, ceramics, and composites under high temp and pressure.

Electron Beam Evaporation Coating / Gold Plating / Tungsten Crucible / Molybdenum Crucible

Electron Beam Evaporation Coating / Gold Plating / Tungsten Crucible / Molybdenum Crucible

These crucibles act as containers for the gold material evaporated by the electron evaporation beam while precisely directing the electron beam for precise deposition.

Electron Beam Evaporation Coating Tungsten Crucible / Molybdenum Crucible

Electron Beam Evaporation Coating Tungsten Crucible / Molybdenum Crucible

Tungsten and molybdenum crucibles are commonly used in electron beam evaporation processes due to their excellent thermal and mechanical properties.

Graphite evaporation crucible

Graphite evaporation crucible

Vessels for high temperature applications, where materials are kept at extremely high temperatures to evaporate, allowing thin films to be deposited on substrates.

Molybdenum Vacuum furnace

Molybdenum Vacuum furnace

Discover the benefits of a high-configuration molybdenum vacuum furnace with heat shield insulation. Ideal for high-purity, vacuum environments like sapphire crystal growth and heat treatment.

High Purity Zinc Foil

High Purity Zinc Foil

There are very few harmful impurities in the chemical composition of zinc foil, and the surface of the product is straight and smooth; it has good comprehensive properties, processability, electroplating colorability, oxidation resistance and corrosion resistance, etc.

High Purity Boron (B) Sputtering Target / Powder / Wire / Block / Granule

High Purity Boron (B) Sputtering Target / Powder / Wire / Block / Granule

Get affordable Boron (B) materials tailored to your specific lab needs. Our products range from sputtering targets to 3D printing powders, cylinders, particles, and more. Contact us today.

Electron Beam Evaporation Coating Oxygen-Free Copper Crucible

Electron Beam Evaporation Coating Oxygen-Free Copper Crucible

Electron Beam Evaporation Coating Oxygen-Free Copper Crucible enables precise co-deposition of various materials. Its controlled temperature and water-cooled design ensure pure and efficient thin film deposition.

XRF Boric Acid lab Powder Pellet Pressing Mold

XRF Boric Acid lab Powder Pellet Pressing Mold

Get accurate results with our XRF Boric Acid lab Powder Pellet Pressing Mold. Perfect for preparing samples for X-ray fluorescence spectrometry. Custom sizes available.

Electron Beam Evaporation Graphite Crucible

Electron Beam Evaporation Graphite Crucible

A technology mainly used in the field of power electronics. It is a graphite film made of carbon source material by material deposition using electron beam technology.

Alkali-free / Boro-aluminosilicate glass

Alkali-free / Boro-aluminosilicate glass

Boroaluminosilicate glass is highly resistant to thermal expansion, making it suitable for applications that require resistance to temperature changes, such as laboratory glassware and cooking utensils.

Boron Nitride (BN) Ceramic Plate

Boron Nitride (BN) Ceramic Plate

Boron nitride (BN) ceramic plates do not use aluminum water to wet, and can provide comprehensive protection for the surface of materials that directly contact molten aluminum, magnesium, zinc alloys and their slag.

Drawing die nano-diamond coating HFCVD Equipment

Drawing die nano-diamond coating HFCVD Equipment

The nano-diamond composite coating drawing die uses cemented carbide (WC-Co) as the substrate, and uses the chemical vapor phase method ( CVD method for short ) to coat the conventional diamond and nano-diamond composite coating on the surface of the inner hole of the mold.

Vacuum levitation Induction melting furnace

Vacuum levitation Induction melting furnace

Experience precise melting with our Vacuum Levitation Melting Furnace. Ideal for high melting point metals or alloys, with advanced technology for effective smelting. Order now for high-quality results.

Aluminum Boride (AlB2) Sputtering Target / Powder / Wire / Block / Granule

Aluminum Boride (AlB2) Sputtering Target / Powder / Wire / Block / Granule

Looking for high-quality Aluminum Boride materials for your lab? Our custom-tailored AlB2 products come in various shapes and sizes to suit your needs. Check out our range of sputtering targets, coating materials, powders, and more.

Boron Nitride (BN) Crucible - Phosphorous Powder Sintered

Boron Nitride (BN) Crucible - Phosphorous Powder Sintered

Phosphorus powder sintered boron nitride (BN) crucible has a smooth surface, dense, pollution-free and long service life.

Boron Nitride (BN) Ceramic Custom Parts

Boron Nitride (BN) Ceramic Custom Parts

Boron nitride (BN) ceramics can have different shapes, so they can be manufactured to generate high temperature, high pressure, insulation and heat dissipation to avoid neutron radiation.

Boron Carbide (BC) Sputtering Target / Powder / Wire / Block / Granule

Boron Carbide (BC) Sputtering Target / Powder / Wire / Block / Granule

Get high-quality Boron Carbide materials at reasonable prices for your lab needs. We customize BC materials of different purities, shapes, and sizes, including sputtering targets, coatings, powders, and more.

Barium Fluoride (BaF2) Sputtering Target / Powder / Wire / Block / Granule

Barium Fluoride (BaF2) Sputtering Target / Powder / Wire / Block / Granule

Shop Barium Fluoride (BaF2) materials at affordable prices. We tailor to your needs with a range of sputtering targets, coating materials, powders, and more. Order now.


Leave Your Message