Tech Team · Kintek Solution

The purpose of flux in brazing is to facilitate the brazing process by preventing the formation of oxides on the metal surfaces, promoting wetting of the filler material, and ensuring a strong bond between the filler and the base metal. Flux achieves this by dissolving existing oxides, maintaining a clean surface for the filler to adhere to, and aiding in the flow of the molten filler material through the joint.

1. Prevention of Oxide Formation: During the brazing process, metal surfaces can easily oxidize due to the high temperatures involved. Oxidation can hinder the wetting and flow of the brazing filler material, leading to weak joints. Flux is designed to react with and dissolve these oxides, keeping the metal surfaces clean and ready for brazing.

2. Promotion of Wetting: Wetting is crucial in brazing as it ensures that the filler material spreads evenly over the base metal surfaces. Flux contains chemicals that lower the surface tension of the molten filler, allowing it to flow more easily and wet the surfaces of the base metal. This enhances the formation of a strong bond between the filler and the base metal.

3. Cleaning of Metal Surfaces: Prior to brazing, metal surfaces must be free from contaminants and oxides. Flux not only prevents new oxides from forming but also cleans the existing oxides from the surfaces. This cleaning action is essential for the filler material to bond effectively with the base metal, ensuring a high-quality joint.

4. Fluidity and Removal: The flux must remain fluid even when laden with dissolved oxides, allowing it to be flushed out of the joint by the advancing molten filler. This ensures that the joint area remains clean and free from residual flux, which could otherwise weaken the joint or cause corrosion. Additionally, the flux residue should be easy to remove after the brazing process, ensuring the finished product is clean and safe for use.

5. Application and Compatibility: Flux is typically applied as a paste to the joint surfaces and must be compatible with the base metal and the brazing filler material. Proper application techniques, such as pre-application of flux to the assembly, help ensure that the flux is evenly distributed and effective throughout the brazing process.

In summary, flux plays a critical role in brazing by maintaining clean metal surfaces, promoting the wetting of the filler material, and facilitating the formation of strong, reliable joints. Its proper selection, application, and management are essential for achieving successful brazing outcomes.

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