Products Sample Preparation Electric Lab Press Laboratory Hydraulic Pellet Press for XRF KBR FTIR Lab Applications
Laboratory Hydraulic Pellet Press for XRF KBR FTIR Lab Applications

Electric Lab Press

Laboratory Hydraulic Pellet Press for XRF KBR FTIR Lab Applications

Item Number : PCPE

Price varies based on specs and customizations


Working pressure
0-60 T
Piston diameter
95-150 mm
Piston stroke
30-50 mm
Gauge range
0-40 Mpa
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Applications

Hydraulic press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing

Applications of manual Hydraulic Press

Feature

  1. Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
  2. Both electric driving and manual press are available, high precision digital pressure gauge  
  3. Pressure can be programmed, hydraulic will restart working when pressure drops to set value
  4. 12-24T model machine output sample can meet requirement of infrared spectrometer
  5. 24-40T model machine output sample can meet requirement of fluorescence spectrometer

Detail & Parts

30T Electric Hydraulic Press
30T Electric Hydraulic Press
40T Electric Hydraulic Press
40T Electric Hydraulic Press
60 TElectric Hydraulic Press
60T Electric Hydraulic Press
  • Flexible: The tablet press has two modes: manual pressurization and electric pressurization. The operation is more flexible, and the manual pressurization pressure can be controlled more accurately.
  • Control: When the pressure is lower than the pressure control line, the equipment will automatically turn on to compensate for pressure, which can achieve a long-term automatic pressure maintaining function.
  • Accuracy: The electric tablet press uses a digital pressure controller, and the digital display of pressure is more accurate than the pressure display of the pointer pressure gauge.

Operation interface

Operation interface
Operation interface
  • Parameter setting: Click parameter setting to enter the setting menu.
  • Pressure setting: You can set the applied pressure.
  • Set time: You can set the pressurization timer. When the pressure holding time is up, the device will remind you to release the pressure.
  • Sample size: You can set the shape and size of the sample. The device will automatically calculate the pressure of the sample according to the size you set to avoid overpressure.
  • Start button: Click the start button and the device starts to run according to the set parameters. When the pressure is reached, it will automatically stop pressurization and start to automatically replenish pressure. The button "Start" becomes "Stop".
  • Stop button: Click the stop button and the device exits the pressure holding program. Then send the oil release valve stem to release the pressure.

Advantages

  1. The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
  2. Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
  3. One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
  4. Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
  5. All aluminum alloy hand wheel, beautiful, practical, not easy to break
  6. Small size, light weight, no oil leakage, can be used in the glove box
  7. Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
  8. Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
  9. Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
  10. Special plunger, using special custom sealing structure, excellent sealing effect
  11. Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument model PCPE-20T PCPE-30T PCPE-40T PCPE-60T
Pressure range 0-20T(0-28MPa) 0-30T(0-31.5MPa) 0-40T(0-30MPa) 0-60T(0-33MPa)
Piston diameter Φ95mm (d) Φ110mm (d) Φ130mm (d) Φ150mm (d)
Integral structure No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced
Pressure gauge Digital display 0.00-40.00 MPa Digital display 0.00-40.00 MPa Digital display 0.00-40.00 MPa Digital display 0.00-40.00 MPa
Maximum pressure (T) 30mm  40mm 50mm 50mm 
Pressure stability ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min
Pressurization mode Electric / manual Electric / manual Electric / manual Electric / manual
Compensation mode Auto/ manual Auto/ manual Auto/ manual Auto/ manual
Workbench diameter Φ105mm (D) Φ120mm (D) Φ140mm(D) Φ160mm (D)
Number of columns Four Four Four Four
Working space 80×150mm(M×N) 92×160mm(M×N) 115×185mm(M×N) 185×250mm(M×N)
Dimensions 245×415×415mm(L×W×H) 275×430×420mm(L×W×H) 295×450×500mm(L×W×H) 405×470×565mm(L×W×H)
Power supply 220V(50Hz/60Hz) 220V(50Hz/60Hz) 220V(50Hz/60Hz) 220V(50Hz/60Hz)
Weight 58Kg 72Kg 92Kg 140Kg
Diagram of hydraulic powder press size
Diagram of hydraulic powder press size
Force Pressure
1 [Tons] 1.41 [MPa]
2 [Tons] 2.82 [MPa]
3 [Tons] 4.23 [MPa]
5 [Tons] 7.06 [MPa]
8 [Tons] 11.3 [MPa]
10 [Tons] 14.1 [MPa]
12 [Tons] 17    [MPa]
15 [Tons] 22.6 [MPa]
20 [Tons] 28    [MPa]
Note: The system pressure intensity shouldn't exceed 35 MPa, or else it will shorten the service life of the equipment.
igital pressure gauge
igital pressure gauge

Operating steps

​How to replace accessories and precautions

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Before we get started, please make sure you have read the manufacturer's instructions carefully and are familiar with the basic components of the machine. Once you are comfortable with the machine, follow these steps to operate it:

Operating step 1:Place the sample in the mold.

1.Place the sample in the mold.

Operating step 2:Place the mold in the tablet press.

2.Place the mold in the tablet press.

Operating step 3:Set the required pressure.

3.Set the required pressure.

Operating step 4:Click the press button to start pressurization.

4.Click the press button to start pressurization.

Operating step 5:Stop pressurization and remove the mold.

5.Stop pressurization and remove the mold.

Operating step 6:Remove the pressed sample.

6. Remove the pressed sample.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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Would you please drop your ideas to us, our engineers are ready for you now!

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FAQ

What Is An FTIR Press Used For?

An FTIR press is primarily used for preparing samples for Fourier Transform Infrared Spectroscopy (FTIR). It compresses powdered materials into pellets, which are then analyzed to determine their chemical composition and structure.

What Is A Lab Press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What Types Of FTIR Presses Are Available?

There are several types of FTIR presses available, including handheld hydraulic presses for entry-level users, automatic lab pellet presses with varying tonnage capacities (e.g., 30T, 40T, 60T), and specialized molds for creating pellets with steel or plastic rings.

What Is The Purpose Of A Hydraulic Press In Lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

How Does An FTIR Press Work?

An FTIR press works by applying high pressure to powdered materials, compressing them into dense, uniform pellets. This process ensures that the pellets are suitable for FTIR analysis, providing accurate and consistent results.

What Are Different Type Of Lab Presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

What Are The Advantages Of Using An FTIR Press?

The advantages of using an FTIR press include the ability to produce uniform and high-quality pellets, fast tableting speed, customizable sizes for precise molding, and versatility in preparing samples for various analytical techniques like X-ray fluorescence (XRF) and FTIR spectroscopy.

What Materials Can Be Used With An FTIR Press?

An FTIR press can be used with a variety of powdered materials, including chemicals, pharmaceuticals, and other substances that need to be analyzed using FTIR or XRF techniques. The press can accommodate different types of molds, such as those with steel or plastic rings, to suit specific sample requirements.
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Product Datasheet

Laboratory Hydraulic Pellet Press for XRF KBR FTIR Lab Applications

Category Catalog

Electric Lab Press


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