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25T 30T 50T Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press Lab Pellet Press

Automatic Heated Lab Press

25T 30T 50T Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press Lab Pellet Press

Item Number : PCAH

Price varies based on specs and customizations

Working pressure
0-50 T
Heating control
Digital programmed control
Heating temperature
<500 ℃
Cooling method
Chiller circulator
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Play Video: 25T 30T 50T Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press Lab Pellet Press

Applications

Automatic lab heat press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing.

After being heated and pressurized, the chemical stability of the sample particles or powder is improved, which is not easy to be broken and is conducive to cutting and preservation.

Feature

Automatic lab hot press can automatically carry out pressurization, pressure holding and pressure relief procedures, with precise control, suitable for sample preparation with high pressure control requirements. can be heated up to 500°C.

  1. Fast heating, heating plate can be single side or double side
  2. Automatically carry out pressurization, pressure holding and pressure relief procedures
  3. Water circulating fast cooling to protect the press
  4. Max. Heating temperature is up to 300 ℃
  5. Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box

Detail & Parts

Automatic lab heat press 25T
Automatic lab heat press 25T
Automatic lab heat press 50T
Automatic lab heat press 50T (PCAH-600E-20)
  • Automatic: Fully automatic desktop tablet press, programmable pressurization, easy operation and other advantages, suitable for high-end laboratories.
  • Efficiency: Simplify the loading/ejection process. Shorten operating time and improve work efficiency
  • Display: LCD screen display, the operation is more intuitive and the display is clearer. Convenient for users to operate.
Set interface
Set panel
Hot-press structure-andfunction-part （1.Top platen 2.Hot platense 3.Bottom platen 4.Emergency-switch 5.Top platen cooling porte 6.Column 7.Screen·controllere）
Hot-press structure-andfunction-part （1.Top platen 2.Hot  platens 3.Bottom platen 4.Emergency-switch 5.Top platen cooling port 6.Column 7.Screen·controllere）
1.Top platen cooling porte 2.Bottom platen 3.Power switch 4.Power cable 5.Top platen 6.Fuse breaker base 7.Hydraulic oil windowe
1.Top platen cooling port 2.Bottom platen cooling port 3.Power switch 4.Power cable 5.Top platen 6.Fuse breaker base 7.Hydraulic oil window

 

Rapid cooling and high temperature protection
Rapid cooling and high temperature protection

Heat press side

Chiller details display
Chiller details display
  • When the temperature of the heating plate is air-cooled below 300℃, we can quickly cool the heating plate to room temperature through the water cooling cycle
  • When the temperature of the heating plate is higher than 300℃, we need to pass water to the heat insulation plate to protect the temperature of the whole machine from rising.

Advantages

  1. The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
  2. Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
  3. One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
  4. Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
  5. All aluminum alloy hand wheel, beautiful, practical, not easy to break
  6. Small size, light weight, no oil leakage, can be used in the glove box
  7. Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
  8. Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
  9. Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
  10. Special plunger, using special custom sealing structure, excellent sealing effect
  11. Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument Model PCAH-25T1818/1818G PCAH-25T2020/2020G PCAH-30T3030/3030G PCAH-40T4040/4040G
Pressure Range 0-25.0 tons 0-25.0 tons 0-30.0 tons 0-40.0 tons
Pressurization Process Program pressurization - Program holding - Timed pressure relief Program pressurization - Program holding - Timed pressure relief Program pressurization - Program holding - Timed pressure relief Program pressurization - Program holding - Timed pressure relief
Mold Heating Temperature Room temperature-300.0℃/500.0℃ Room temperature-300.0℃/500.0℃ Room temperature-300.0℃/500.0℃ Room temperature-300.0℃
Insulation Method lmported insulation board lmported insulation board Imported insulation board Imported insulation board
Cooling Method Quick cooling with water cooling [optional water cooling machine] Quick cooling with water cooling [optional water cooling machine] Quick cooling with water cooling [optional water cooling machine] Quick cooling with water cooling [optional water cooling machine]
Hot platen size 180×180mm(M×N) 200×200mm(M×N) 300×300mm(M×N) 400X400mm(M×N)
Dimensions 300×390×560mm(L×W×H) 300×390×560mm(L×W×H) 400×490×580mm(L×W×H) 500×550×620mm(L×W×H)
Powersupply 1700 W (220V/110V can be customized) 1700 W(220V/110V can be customized) 3500 W(220V/110V can be customized) 5500 W (220V/110V can be customized)
Weight 140 Kg 140 Kg 280 Kg 480 Kg
Dimensional diagram of powder tablet press
Dimensional diagram of powder tablet press

Operating steps

​How to replace accessories and precautions

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Operating step 1

Step 1: Place the sample into the heating mold.

Operating step 2

Step 2: Press the "Pre pressing" button to clamp the sample between the upper and lower heating plates.

Operating step 3

Step 3: Press the "Settings" button to enter the settings menu.

Operating step 4

Step 4: Press the "+-" button to set the temperature of the heating plate.

Operating step 5

Step 5: Press the "+-" button to set the pressure applied to the sample.

Operating step 6

Step 6:Return to the operation menu, press the heating button on the upper and lower boards to start heating them.

Operating step 7

Step 7: After the temperature reaches the set temperature, press the pressurization button to start pressurizing the sample at a fixed time.

Operating step 8

Step 8: Remove the sample from the mold.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Is A Lab Press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What Are The Advantages Of Using A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What Are The Applications Of Pellet Presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What Is The Purpose Of A Hydraulic Press In Lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What Does A Hydraulic Lab Heat Press Do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

How Does A Pellet Press Work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Are Different Type Of Lab Presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

What Is KBr Used For?

KBr, or potassium bromide, is commonly used in laboratories as a matrix for infrared spectroscopy. It is mixed with an organic sample and compressed into a pellet using a press like the benchtop KBr Pellet Press. The resulting pellets are used for analysis of the sample's molecular structure and composition. KBr is also used for briquetting inorganic samples for x-ray fluorescence spectroscopy and for pressing thin polymer films using heated platens for transmission sampling by IR spectroscopy. It is an important tool for researchers in the fields of pharmaceuticals, biology, nutrition and spectroscopy.

What Types Of Samples Or Materials Can Be Processed In A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What Are The Benefits Of Using A Pellet Press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Is The KBr Pellet Method?

The KBr pellet method is a technique used in spectroscopy to analyze solids. It involves compressing powdered materials into pellet form using a compact, hand-operated press called the KBr Pellet Press. The resulting pellets are cylindrical in shape and can be of any desired thickness. This method is particularly useful in pharmaceutical, biological, nutrition, and spectrographic operations, and provides advantages such as using less sample than ATR, higher signal-to-noise, and control over signal intensity by changing sample concentration or increasing pathlength. It also offers clear advantages in detecting trace contaminants.

How Does A Hydraulically Heated Laboratory Press Work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What Factors Should Be Considered When Selecting A Pellet Press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

Why KBr Is Used For Pellet?

KBr (potassium bromide) is used for pellet preparation because it is a stable, transparent, and inexpensive salt that is easy to obtain in high purity. When a sample is mixed with KBr powder and compressed into a pellet using a press, it forms a flat, uniform disc with a consistent thickness. KBr pellets are commonly used in spectroscopy applications to analyze solid samples because they provide a clear and reproducible path for infrared light to pass through, which allows for accurate measurements of the sample's chemical composition.

How Can The Performance Of A Hydraulically Heated Laboratory Press Be Optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

How To Make KBr Pellets For FTIR?

To make KBr pellets for FTIR, a pellet press die set, pestle and mortar, and IR-transparent medium, such as KBr, are required. The KBr and sample are mixed in a mortar, and the resulting mixture is pressed into a disc using a die set and a hydraulic press. The pellet should be thin, transparent, and contain only a small amount of the sample. The typical ratio of KBr to sample is 100:1. KBr is hygroscopic, so it should be stored in a dry environment and prepared in a glovebox or with a vacuum die to avoid moisture absorption.
View more faqs for this product

4.8

out of

5

Impeccable product. The automatic heated lab pellet press has significantly improved our lab's productivity.

Nader Amini

4.9

out of

5

Automated and accurate. The press has enhanced our laboratory's efficiency, allowing us to allocate more time to other crucial tasks.

Sigrun Schmidt

4.7

out of

5

Excellent value for money. The press's durability and reliability have been exceptional, making it worth every penny.

Dr. Siddharth Patel

4.8

out of

5

The press's technological advancements have revolutionized our research. It has enabled us to achieve higher accuracy and consistency in our experiments.

Prof. Yumi Kimura

4.7

out of

5

KINTEK's automatic press is a testament to their commitment to quality. The press's construction and performance are top-notch.

Dr. Ana Ramirez

4.9

out of

5

The press's speed and efficiency have been a game-changer for our lab. It has enabled us to expedite our experimental processes significantly.

Mr. Antonio Rossi

4.6

out of

5

The ease of use and user-friendly interface of the press have made it a favorite among our lab technicians.

Ms. Emma Watson

4.8

out of

5

The automatic features and customizable settings have allowed us to tailor the press to our specific research needs.

Dr. Samuel Cohen

4.7

out of

5

The press's ability to operate autonomously has freed up our technicians, allowing them to focus on more value-added tasks.

Prof. Maria Garcia

4.9

out of

5

The press's durability has been impressive. It has withstood continuous use in our demanding laboratory environment.

Mr. Oliver Chen

4.8

out of

5

The press's compact design has saved valuable bench space in our crowded laboratory.

Ms. Sarah Jones

4.7

out of

5

The press's versatility has allowed us to conduct a wide range of experiments, making it an indispensable tool in our research.

Dr. Michael Smith

4.9

out of

5

KINTEK's customer support has been exceptional. They have always been responsive and helpful in addressing any queries or issues.

Prof. Amina Hussein

4.6

out of

5

The press's affordable price point made it an attractive option for our budget-conscious laboratory.

Mr. David Brown

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