Automatic Heated Lab Press

automatic heated lab pellet press 25T / 30T / 50T

Name: automatic heated lab pellet press 25T / 30T / 50T
Brand: Kintek Solution
SKU: PCAH
Rating: 4.77 (14 reviews)

Item Number : PCAH

Price varies based on specs and customizations

Working pressure: 0-50 T
Heating control: Digital programmed control
Heating temperature: <500 ℃
Cooling method: Chiller circulator

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Applications

Automatic lab heat press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing.

After being heated and pressurized, the chemical stability of the sample particles or powder is improved, which is not easy to be broken and is conducive to cutting and preservation.

Feature

Automatic lab hot press can automatically carry out pressurization, pressure holding and pressure relief procedures, with precise control, suitable for sample preparation with high pressure control requirements. can be heated up to 500°C.

Fast heating, heating plate can be single side or double side
Automatically carry out pressurization, pressure holding and pressure relief procedures
Water circulating fast cooling to protect the press
Max. Heating temperature is up to 300 ℃
Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box

Detail & Parts

Automatic lab heat press 50T (PCAH-600E-20)

Automatic: Fully automatic desktop tablet press, programmable pressurization, easy operation and other advantages, suitable for high-end laboratories.
Efficiency: Simplify the loading/ejection process. Shorten operating time and improve work efficiency
Display: LCD screen display, the operation is more intuitive and the display is clearer. Convenient for users to operate.

Set: In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to return to the operation interface. Note: When the time is set to "0", it means that the time is set to infinity.
+: In the operation interface, press the "+" key to increase the setting number.
-: In the operation interface, press the "_" key to reduce the number of settings.
Pre-Pressing: Press the pre pressing button to close the upper and lower heating plates together.

Upper: Press the "Upper Plate" button on the operation interface, and the upper plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed, theheating will stop. Or press the "Upper Plate" button again to stop heating the upper plate. During the heating process, all setting buttons are invalid.
Lower: Press "Lower Board" on the operation interface to stop heating after the timer ends. Or press the "Lower Plate" button again to stop heating the lower plate.
Stop: When the device is in operation, pressing the "Stop" button will stop the motor from running and open the pressure relief valve to release the pressure.
Run: Press the "pressurization" button, and the equipment will start. When the pressure reaches the set pressure, stop pressurization and time to maintain pressure. When it is below the lower limit of pressurization, it will automatically replenish pressure. After the timing is completed, it will automatically release pressure.

Rapid cooling and high temperature protection

When the temperature of the heating plate is air-cooled below 300℃, we can quickly cool the heating plate to room temperature through the water cooling cycle
When the temperature of the heating plate is higher than 300℃, we need to pass water to the heat insulation plate to protect the temperature of the whole machine from rising.

Advantages

The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
All aluminum alloy hand wheel, beautiful, practical, not easy to break
Small size, light weight, no oil leakage, can be used in the glove box
Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
Special plunger, using special custom sealing structure, excellent sealing effect
Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument Model	PCAH-5T1212/1212G	PCAH-25T1818/1818G	PCAH-25T2020/2020G	PCAH-30T3030/3030G	PCAH-40T4040/4040G
Pressure Range	0-5.0 tons	0-25.0 tons	0-25.0 tons	0-30.0 tons	0-40.0 tons
Pressurization Process	Program pressurization - Program holding - Timed pressure relief	Program pressurization - Program holding - Timed pressure relief	Program pressurization - Program holding - Timed pressure relief	Program pressurization - Program holding - Timed pressure relief	Program pressurization - Program holding - Timed pressure relief
Mold Heating Temperature	Room temperature-300.0℃/500.0℃	Room temperature-300.0℃/500.0℃	Room temperature-300.0℃/500.0℃	Room temperature-300.0℃/500.0℃	Room temperature-300.0℃
Insulation Method	lmported insulation board	lmported insulation board	lmported insulation board	Imported insulation board	Imported insulation board
Cooling Method	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]
Hot platen size	120X×120mm(M×N)	180×180mm(M×N)	200×200mm(M×N)	300×300mm(M×N)	400X400mm(M×N)
Dimensions	182×306×460mm(L×W×H)	300×390×560mm(L×W×H)	300×390×560mm(L×W×H)	400×490×580mm(L×W×H)	500×550×620mm(L×W×H)
Powersupply	900 W(220V/110V can be customized)	1700 W (220V/110V can be customized)	1700 W(220V/110V can be customized)	3500 W(220V/110V can be customized)	5500 W (220V/110V can be customized)
Weight	75 Kg	140 Kg	140 Kg	280 Kg	480 Kg

Dimensional diagram of powder tablet press

Operating steps

How to replace accessories and precautions

Please click the link

Step 1: Place the sample into the heating mold.

Step 2: Press the "Pre pressing" button to clamp the sample between the upper and lower heating plates.

Step 3: Press the "Settings" button to enter the settings menu.

Step 4: Press the "+-" button to set the temperature of the heating plate.

Step 5: Press the "+-" button to set the pressure applied to the sample.

Step 6:Return to the operation menu, press the heating button on the upper and lower boards to start heating them.

Step 7: After the temperature reaches the set temperature, press the pressurization button to start pressurizing the sample at a fixed time.

Step 8: Remove the sample from the mold.

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What is a tablet punching machine?

A tablet punching machine, also known as a tablet press, is a piece of machinery used to compress powder into tablets of uniform shape and size. It is widely used in industries such as pharmaceuticals, cosmetics, food, and chemicals.

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What are the applications of pellet presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

How do electric laboratory presses work?

Electric laboratory presses typically consist of a motor-driven ram or piston that applies force to a sample through a platen or die. The electric motor is controlled by a control panel, allowing the user to set and adjust the desired force and speed. The sample is placed between the platens, and as the motor drives the ram, the force is applied, exerting pressure on the sample. This controlled pressure enables various processes such as compression testing, powder compaction, sample preparation, and material synthesis.

What are the main types of tablet punching machines?

The main types of tablet punching machines include lab scale rotary tablet punching machines, single punch manual tablet punching machines, single punch electric tablet punching machines, mass production rotary tablet punching machines, and automatic lab pellet press machines.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

How does a pellet press work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What are the advantages of using electric laboratory presses?

Electric laboratory presses offer several advantages over manual or hydraulic presses. The electric motor provides precise control over the applied force, allowing for accurate and repeatable results. They offer adjustable speed and force settings, making them versatile for different applications and materials. Electric presses are generally quieter, cleaner, and more energy-efficient compared to hydraulic systems. Additionally, they eliminate the need for hydraulic fluid and associated maintenance. Electric presses also have a smaller footprint, making them suitable for laboratory environments with limited space.

How do you prepare pressed pellets for XRF?

Pressed pellets for XRF analysis are prepared by grinding the sample to a fine particle size and mixing it with a binder or grinding aid. The mixture is then poured into a pressing die and compressed at a pressure of between 15 and 35T. The resulting pellet is ready for analysis. It is important to consider the particle size of the sample, choice of binder, sample dilution ratio, pressure used for pressing, and the thickness of the pellet when designing a sample preparation recipe. Consistency in the preparation procedure is key to ensuring accurate and repeatable results.

What is the principle of a tablet punching machine?

The principle of a tablet punching machine involves compression. The machine uses two punches and a die to compress powder into tablets. The upper and lower punches strike together in the die, applying high force to bond the granulated material into a hard tablet.

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What are the benefits of using a pellet press?

What are the applications of electric laboratory presses?

Electric laboratory presses find applications in a wide range of scientific and industrial settings. They are commonly used for compression testing of materials, including polymers, metals, ceramics, and composites. These presses are also employed in powder compaction processes, such as tabletting in pharmaceutical manufacturing or the preparation of powdered samples for analysis. Electric presses are used for material synthesis, such as the formation of thin films or the fabrication of electrodes. Additionally, they are utilized in research and development for sample preparation, sample extrusion, and various other processes that require precise application of force and pressure.

What pressure should XRF pellets be?

XRF pellets should be pressed at pressures between 15 and 40 tons for 1-2 minutes to ensure that the binder recrystallizes and that there are no void spaces present in the pellet. The pressure applied by the hydraulic press should be enough for the sample to be completely compressed. The thickness of the pellet is also crucial, as it must be infinitely thick to the X-rays. Working with small particle sizes (<50µm or <75µm) is also important for effective analysis. These factors impact how well the sample binds together under pressure, which affects the analytical results.

What are the applications of tablet punching machines?

Tablet punching machines are used in various industries including pharmaceuticals, cosmetics, nutraceuticals, fitness, herbs, confectionary, industrial pellets manufacturing, cleaning products, and mining.

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What factors should be considered when selecting a pellet press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

What considerations should be taken when selecting an electric laboratory press?

Several factors should be considered when selecting an electric laboratory press. The required force capacity should match the specific application and the maximum force expected. The platen size should accommodate the sample size and shape. The speed range and control options should align with the desired testing or processing requirements. It is important to ensure the press is constructed from durable materials and designed for long-term use. Safety features, such as emergency stop buttons and protective shields, should be evaluated. Additionally, the availability of accessories, such as different platens or heating options, can be crucial for specific applications.

What is the advantage of XRF pressed pellet technique?

The advantage of XRF pressed pellet technique is that it produces high-quality results with a higher signal-to-noise ratio, allowing for the detection of even the lightest elements. Quantifying the elemental composition without pressed pellets can lead to significant discrepancies between expected and actual values. The grinding of the sample into fine particles and compressing it into a smooth and flat XRF pellet reduces background scattering and improves the detection of emissions. Pressed pellets are also relatively quick, low-cost, and lend themselves to simple and cost-effective automation for higher throughput laboratories.

What are the advantages of using a tablet punching machine?

The advantages of using a tablet punching machine include uniform tablet size and shape, efficient production, easy operation, and the ability to produce tablets of various shapes and sizes. Additionally, the machines are designed for safety and ease of cleaning.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

How does a manual tablet press work?

A manual tablet press works by coordinating the movement of the upper punch, middle die, and lower punch. The upper punch is installed in the upper die hole, the middle die in the middle layer, and the lower punch in the lower die hole. The turntable rotates, causing the punches to move up and down regularly along a fixed track, compressing the powder into tablets.

What industries benefit from using tablet punching machines?

Tablet punching machines benefit industries such as pharmaceuticals, cosmetics, food, chemicals, nutraceuticals, fitness, herbs, confectionary, industrial pellets manufacturing, cleaning products, and mining.

What safety features are included in tablet punching machines?

Tablet punching machines include safety features such as all moving parts covered with stainless steel (SS) coverings, heavy-duty structure made from painted material to avoid vibration, and easily dismantled contact parts for cleaning.

Why has the tablet press evolved over time?

The tablet press has evolved due to the development of innovations and research driven by an increase in population and demand for tablets. Additionally, stringent regulations to comply with Current Good Manufacturing Process (CGMP) have influenced the evolution of tablet presses.

View more faqs for this product

4.8

out of

5

Impeccable product. The automatic heated lab pellet press has significantly improved our lab's productivity.

Nader Amini

4.9

out of

5

Automated and accurate. The press has enhanced our laboratory's efficiency, allowing us to allocate more time to other crucial tasks.

Sigrun Schmidt

4.7

out of

5

Excellent value for money. The press's durability and reliability have been exceptional, making it worth every penny.

Dr. Siddharth Patel

4.8

out of

5

The press's technological advancements have revolutionized our research. It has enabled us to achieve higher accuracy and consistency in our experiments.

Prof. Yumi Kimura

4.7

out of

5

KINTEK's automatic press is a testament to their commitment to quality. The press's construction and performance are top-notch.

Dr. Ana Ramirez

4.9

out of

5

The press's speed and efficiency have been a game-changer for our lab. It has enabled us to expedite our experimental processes significantly.

Mr. Antonio Rossi

4.6

out of

5

The ease of use and user-friendly interface of the press have made it a favorite among our lab technicians.

Ms. Emma Watson

4.8

out of

5

The automatic features and customizable settings have allowed us to tailor the press to our specific research needs.

Dr. Samuel Cohen

4.7

out of

5

The press's ability to operate autonomously has freed up our technicians, allowing them to focus on more value-added tasks.

Prof. Maria Garcia

4.9

out of

5

The press's durability has been impressive. It has withstood continuous use in our demanding laboratory environment.

Mr. Oliver Chen

4.8

out of

5

The press's compact design has saved valuable bench space in our crowded laboratory.

Ms. Sarah Jones

4.7

out of

5

The press's versatility has allowed us to conduct a wide range of experiments, making it an indispensable tool in our research.

Dr. Michael Smith

4.9

out of

5

KINTEK's customer support has been exceptional. They have always been responsive and helpful in addressing any queries or issues.

Prof. Amina Hussein

4.6

out of

5

The press's affordable price point made it an attractive option for our budget-conscious laboratory.

Mr. David Brown

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Feature

Detail & Parts

Advantages

Technical specifications

Operating steps

​How to replace accessories and precautions

Full range of lab press types

Full range of types of laboratory press molds

Warnings

Designed for You

FAQ

What is a tablet punching machine?

What are the advantages of using a hydraulically heated laboratory press?

What are the applications of pellet presses?

How do electric laboratory presses work?

What are the main types of tablet punching machines?

What does a hydraulic lab heat press do?

How does a pellet press work?

What are the advantages of using electric laboratory presses?

How do you prepare pressed pellets for XRF?

What is the principle of a tablet punching machine?

What types of samples or materials can be processed in a hydraulically heated laboratory press?

What are the benefits of using a pellet press?

What are the applications of electric laboratory presses?

What pressure should XRF pellets be?

What are the applications of tablet punching machines?

How does a hydraulically heated laboratory press work?

What factors should be considered when selecting a pellet press?

What considerations should be taken when selecting an electric laboratory press?

What is the advantage of XRF pressed pellet technique?

What are the advantages of using a tablet punching machine?

How can the performance of a hydraulically heated laboratory press be optimized?

How does a manual tablet press work?

What industries benefit from using tablet punching machines?

What safety features are included in tablet punching machines?

Why has the tablet press evolved over time?

PDF - automatic heated lab pellet press 25T / 30T / 50T

Catalog of Automatic Heated Lab Press

Catalog of Hydraulic Heated Lab Press

Catalog of Pellet Press

Catalog of Electric Lab Press

Catalog of Xrf Pellet Press

Catalog of Tablet Punching Machine

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