Vacuum Furnace

Lab-Scale Vacuum Induction Melting Furnace

Name: Lab-Scale Vacuum Induction Melting Furnace
Brand: Kintek Solution
SKU: KT-VI
Rating: 4.8 (15 reviews)

Item Number : KT-VI

Price varies based on specs and customizations

Temperature: 1700 ℃
Vacuum: 6x10-3 Pa
Capacity: 5-20 kg

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Engineered for Precision, Designed for the Modern Laboratory. At KINTEK, we understand the unique demands of the research environment. Our Vacuum Induction Melting (VIM) Furnace is specifically designed for R&D, materials science, and small-scale production where purity, precision, and repeatability are paramount. It is the ideal solution for universities, research institutions, and corporate R&D labs looking to develop next-generation alloys and high-purity metals.

Why Choose the KINTEK VIM Furnace for Your Laboratory?

Leveraging KINTEK's expertise in specialized lab equipment, this furnace offers distinct advantages for the research-focused user:

Unmatched Purity for Reliable Data: By melting materials in a high-vacuum or controlled inert gas environment, our furnace minimizes contamination from atmospheric gases like oxygen and nitrogen. This ensures the intrinsic properties of your alloys are preserved, leading to accurate and repeatable experimental results.
Compact Design, Powerful Performance: We know lab space is valuable. Our VIM furnace series offers a compact footprint without compromising on power, reaching temperatures up to 2000°C (model dependent) to handle a wide range of metals, including high-temperature alloys, active metals, and special steels.
Precision Control for Repeatable Processes: Equipped with an intuitive PLC and touch-screen controller, the furnace allows for precise programming and monitoring of the entire melting cycle. This guarantees process consistency, which is critical for comparative studies and quality control.
Versatile for Diverse Research Needs: Whether you are developing novel superalloys, refining precious metals, creating magnetic materials, or preparing samples for further analysis, the KINTEK VIM furnace provides the flexibility to meet a broad spectrum of research applications.
Designed for Safety and Ease of Use: With features like a water-cooled furnace body, comprehensive monitoring, and a user-friendly tilting mechanism, our furnace is built to ensure safe and straightforward operation within a laboratory setting.

Applications in Research & Development

The KINTEK VIM Furnace is an indispensable tool for cutting-edge materials research. Key laboratory applications include:

Materials Science & New Alloy Development
High-Purity Metal Sample Preparation
Academic Research and Metallurgical Studies
Prototyping of Small, High-Performance Components
Processing of Active and Reactive Metals (e.g., Titanium alloys)
Development of High-Temperature Superalloys
Creation of a High-Purity Magnetic Materials
Smelting of Precious Metals (e.g., Gold, Platinum)

A Closer Look: Key Features & Components

Every component of the KINTEK VIM Furnace is engineered for performance and reliability.

KINTEK Vacuum Induction Furnace - Detailed view of the chamber and controls

Control panel and PLC touchscreen for the KINTEK VIM Furnace

Interior view of the vacuum melting furnace showing the crucible area

Hydraulic tilting mechanism for safe and precise pouring

Diagram showing the components of the vacuum induction melting furnace

Top-down view of the alloy feeder and observation port

KINTEK Lab Vacuum Melting Furnace - Side profile Inside the laboratory vacuum melting furnace chamber

High-Integrity Vacuum Chamber: The water-cooled, stainless steel furnace body and cover ensure an air-tight seal, achieving high vacuum levels (up to 6x10⁻³ Pa) to prevent oxidation and remove dissolved gas impurities.
Advanced Induction Heating: A powerful medium-frequency power supply and a custom-wound induction coil provide rapid, efficient, and uniform heating. The electromagnetic stirring effect naturally homogenizes the melt for superior alloy consistency.
Intuitive Control System: The PLC system with a color touch-screen interface provides full control over the vacuum system, heating power, temperature, and pouring. It features data logging and recipe storage for process repeatability.
Robust Vacuum System: A multi-stage vacuum system, typically consisting of a rotary vane pump, a roots pump, and a diffusion pump, allows for fast pump-down times and maintains the deep vacuum required for high-purity melts.
User-Centric Design: Features like an observation window, an alloy feeder for making additions during the melt, and a smooth, controllable tilting mechanism (manual, electric, or hydraulic options) make the furnace easy and safe to operate.

Available Models & Technical Specifications

KINTEK offers a range of models to perfectly match your lab's capacity and research requirements. Our most popular lab-scale models are listed below. Larger production models are also available upon request.

Model	Capacity (Steel)	Max. Temperature	Ultimate Vacuum	Rated Power
KT-VI5	5 kg	1700 ℃ (2000 ℃ optional)	6 x 10⁻³ Pa	40 Kw
KT-VI10	10 kg			40 Kw
KT-VI25	25 kg			75 Kw
KT-VI50	50 kg			100 Kw
KT-VI100	100 kg			160 Kw
KT-VI200	200 kg			200 Kw
KT-VI500	500 kg			500 Kw
Note: Custom configurations and semi-continuous melting systems are available. Contact us to discuss your specific needs.

Partner with KINTEK for Your Lab's Success

As a specialist in laboratory equipment and consumables, KINTEK is committed to empowering researchers with tools that deliver exceptional performance and value. Our team is ready to help you select the perfect VIM furnace configuration for your application and provide ongoing support to ensure you get the most out of your investment. Contact us today to request a quote or discuss your project with a technical expert.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Is A Vacuum Induction Furnace And How Does It Work?

A vacuum induction furnace is a device that melts metal through electromagnetic induction heating. In a vacuum environment, electromagnetic induction heating generates eddy currents in metal through induction coils, heating the metal above its melting point. The absence of oxygen and other gases in the vacuum prevents the metal from reacting with these gases, ensuring the quality and purity of high-temperature alloys.

What Is A Vacuum Furnace Used For?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

How Does A Vacuum Induction Melting Furnace Work?

A vacuum induction melting furnace works by utilizing electromagnetic induction under vacuum or protective atmosphere conditions to melt metals and alloys that combine easily or have close affinity with oxygen, nitrogen, and hydrogen. The furnace contains a refractory-lined crucible enclosed by an induction coil that generates an eddy current of heat in the material being processed. The furnace's vacuum system totally eradicates gases from the molten metals, and the cooling system contributes to the controlled melting temperature. The furnace is highly reliable, gives high productivity, and produces metals with very close compositional tolerances.

What Is Vacuum Arc Melting Process?

Vacuum arc melting (VAR) is a secondary melting process used to produce metal ingots with high chemical and mechanical homogeneity for critical applications in industries like aerospace, energy, and nuclear. The process involves refining liquid metal under vacuum and controlling its solidification rate. It is used for the purification of reactive titanium or zirconium alloys, without any contact with casting refractories, as well as for improving inclusion cleanliness in steels and superalloys. The remelted cylindrical ingots can weigh several tons, and VAR has revolutionized the specialty metallurgical techniques industry.

What Are The Main Applications Of Vacuum Induction Furnaces?

Vacuum induction furnaces are widely used in the aerospace, missile, rocket, atomic energy, and electronics industries. They are essential for producing high-quality alloys and special steels, such as nickel-based, cobalt-based, and iron-based high-temperature alloys. These furnaces are also used for casting aircraft components, complex valves for harsh conditions, refining high-purity metals and alloys, and producing electrodes for remelting.

What Is The Process Of A Vacuum Furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

What Is A Atmospheric Furnace?

An atmospheric furnace is a type of laboratory equipment that provides a controlled environment for various procedures. It is designed to maintain a specific temperature and atmosphere, which is essential for completing tasks that require precision and accuracy. The furnace is sealed tightly to ensure the proper environment, and the mixture of gases used is precisely measured to achieve the desired results. This type of furnace is commonly used for bonding, curing, and heat treating of samples that are prone to oxidation in an inert atmosphere.

What Are The Advantages Of Vacuum Induction Melting?

The advantages of vacuum induction melting (VIM) include the elimination of gases, superior process control, close control of chemical analysis, slag-free melting, and melt protection. VIM is currently the most energy-efficient, fastest, low-consumption, and environmentally friendly induction heating technology for heating metal materials. The technology offers exceptional and reproducible control of reactive element-containing compositions and eliminates the need for a protective slag cover, decreasing the potential for accidental contamination or inclusions in the ingot. The process takes place in a vacuum environment, making it beneficial to remove gas impurities inside the metal, resulting in a more pure metal alloy material.

What Is VAR Vacuum Arc Remelting (VAR)Furnace?

VAR or Vacuum Arc Remelting is a process used to refine and improve the cleanliness of ingots made from standard air-melted, vacuum induction melted, or ESR remelted alloys. It is used for steels, superalloys, titanium, zirconium, and their alloys in industries such as aerospace, power generation, defense, medical, and nuclear. VAR is a continuous remelting process of a consumable electrode under vacuum, with DC power used to strike an arc between the electrode and a copper mold. The process removes dissolved gases, reduces undesired trace elements, improves oxide cleanliness, and achieves directional solidification of the ingot from bottom to top.

What Are The Advantages Of Using A Vacuum Induction Furnace?

The advantages of using a vacuum induction furnace include: 1) No air or slag pollution, ensuring environmental benefits and producing relatively pure, high-performance alloys. 2) The vacuum environment allows for effective degassing, resulting in lower gas content in the melted steel and alloys. 3) Metals are not easily oxidized in a vacuum. 4) Impurities such as Pb and Bi can evaporate in the vacuum state, purifying the material. Additionally, the strong induction stirring effect ensures uniformity in temperature and chemical composition.

What Gas Is Used In A Vacuum Furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

What Is The Use Of Atmosphere Furnace?

An atmosphere furnace is used in laboratories to provide a controlled environment for various processes. The furnace allows for precise temperature and atmospheric control, which is critical for procedures that require exact temperatures. The furnace is sealed tightly to ensure the proper environment for the project. The atmosphere furnace's main component is the correct mixture of gases, which is essential to the success of the project. The atmosphere furnace plays a vital role in the success of the heat-treating process. It is used to protect the material being processed or to allow the surface of the material being processed to change.

How Does Vacuum Help In Induction Melting Furnace?

Vacuum conditions are critical in induction melting furnaces as they help to eliminate gases from the molten metals, preventing quick oxidation. The absence of gases during the melting process ensures the creation of very close compositional tolerances, resulting in consistent metals. The vacuum also provides a protective atmosphere for metals that combine easily or have a close affinity with oxygen, nitrogen and hydrogen. Vacuum induction melting furnaces use electromagnetic induction to melt metals and alloys in a refractory lined crucible enclosed by an induction coil, creating eddy currents that make the melting process possible.

How Does Vacuum Arc Melting Furnace Work?

A vacuum arc melting furnace works by melting materials under a vacuum or low-pressure atmosphere using electric arcs. The furnace uses two electrodes, one of which is the material to be melted. The electrodes are brought close together and an electric arc is struck between them, causing the material to melt. The furnace is then evacuated to remove any impurities and the molten material is cast into a desired shape. This process is used for the production of high-purity metals, alloys, and intermetallics used in industries such as aerospace, electronics, and biomedical engineering.

What Types Of Materials Can Be Processed In A Vacuum Induction Furnace?

Vacuum induction furnaces can process a variety of materials including stainless steel, heat-resistant steel, ultra-high-strength steel, tool steel, bearing steel, magnetic materials, elastic alloys, and expansion alloys. These materials are melted in the furnace to ensure their properties and quality, making it suitable for high-performance applications in various industries.

What Is The Heating Element Used In A Vacuum Furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

How Does An Atmosphere Furnace Work?

An atmosphere furnace works by heating materials or components in a controlled environment to achieve specific heat treatment or processing objectives. The furnace chamber is designed to accommodate the desired materials and can be sealed to maintain the selected atmosphere. The atmosphere is typically controlled by introducing specific gases or gas mixtures into the chamber, either continuously or intermittently, to create the desired environment. The furnace is equipped with heating elements, insulation, and temperature control systems to achieve and maintain the desired temperature. The materials or components are placed within the furnace chamber, and the furnace is heated to the desired temperature and held for the required duration to achieve the desired heat treatment or processing effect.

What Is Vacuum Induction Melting Furnace?

A vacuum induction melting furnace is a metallurgical furnace that uses an alternating electromagnetic field to melt and form various materials under vacuum or protective atmosphere. It is widely used in the vacuum metallurgy field and is essential for producing alloys and special steels used in the aerospace, electronics, and atomic energy industries. Vacuum induction melting furnaces are also used to improve the hot workability and mechanical properties of nickel, cobalt, and iron-based superalloys, as well as to melt stainless steel, heat-resistant steel, ultra-high strength steel, and various other materials to ensure their quality and performance.

What Are The Applications Of Vacuum Arc Melting Furnaces?

Vacuum arc melting furnaces are commonly used in the production of high-performance materials, such as superalloys, special steels, and reactive metals. These materials often require high-purity and controlled composition, which can be achieved through vacuum arc melting. The process is particularly suited for the production of critical components in aerospace, automotive, and energy industries, where high strength, corrosion resistance, and temperature stability are vital. Vacuum arc melting is also used in research and development settings to produce small quantities of specialized alloys for testing and characterization purposes.

How Does The Vacuum Environment In A Vacuum Induction Furnace Improve Material Properties?

The vacuum environment in a vacuum induction furnace prevents the metal from reacting with gases such as oxygen and nitrogen, which can degrade material properties. It also allows for the removal of low melting point volatile metal impurities through evaporation, enhancing the purity and performance of the materials. Additionally, the vacuum conditions facilitate precise control over the chemical composition of the alloy, including elements with strong affinity for oxygen and nitrogen.

What Are The Advantages Of Using Atmosphere Furnaces?

Atmosphere furnaces offer several advantages for heat treatment and processing applications. The controlled atmosphere within the furnace allows for precise control over the material's surface chemistry and microstructure, resulting in improved mechanical properties or desired surface characteristics. The ability to create specific atmospheres, such as oxidizing, reducing, or inert, provides flexibility in achieving different heat treatment objectives. Atmosphere furnaces enable the processing of a wide range of materials, including metals, alloys, ceramics, and composites, allowing for diverse applications across various industries. The controlled environment within the furnace also helps prevent oxidation or decarburization of the materials during heating, ensuring consistent and reliable results. Additionally, atmosphere furnaces can be equipped with advanced temperature control and automation systems, enhancing process repeatability, efficiency, and productivity.

What Are The Advantages Of Using Vacuum Arc Melting Furnaces?

Vacuum arc melting furnaces offer several advantages. Firstly, the high vacuum environment prevents oxidation and contamination, resulting in high-purity melted metals. This is especially important for producing materials with stringent quality requirements. Secondly, the electric arc generates intense heat, allowing for rapid and efficient melting of the metal. The process can be precisely controlled to achieve specific melting parameters, such as temperature, pressure, and cooling rate, facilitating the production of alloys with desired properties. Vacuum arc melting furnaces also offer flexibility in terms of the size and shape of the melted metal, as the consumable electrode can be easily replaced or modified. Additionally, the process allows for the selective removal of impurities, such as gases and non-metallic inclusions, further enhancing the purity and quality of the final melted metal.

What Factors Should Be Considered When Selecting An Atmosphere Furnace?

Several factors should be considered when selecting an atmosphere furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the heat treatment or processing application. The furnace size and capacity should be suitable for the size and quantity of materials or components to be processed. The control and monitoring features, such as temperature control accuracy, gas flow control, and data logging capabilities, should be evaluated to ensure precise and reliable operation. The compatibility of the furnace design with the desired atmosphere and gas handling requirements should also be taken into account. Other factors to consider include safety features, maintenance requirements, and cost. It is advisable to consult with furnace manufacturers or industry experts to select the most suitable atmosphere furnace for specific application needs.

What Safety Precautions Should Be Followed When Using A Vacuum Arc Melting Furnace?

When using a vacuum arc melting furnace, several safety precautions should be followed to ensure safe operation. Firstly, the furnace should be operated by trained personnel who are familiar with the equipment, its operation, and safety protocols. Adequate personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. The vacuum system should be regularly inspected and maintained to ensure proper functionality and prevent safety risks. It is important to follow the manufacturer's guidelines and instructions for safe operation and maintenance of the vacuum arc melting furnace. Additionally, proper handling and disposal of consumable electrodes and melted materials should be carried out according to established safety guidelines and regulations. Regular inspections and maintenance of the furnace, including electrical systems, cooling systems, and gas handling components, should be performed to ensure safe and reliable operation.

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FAQ

What Is A Vacuum Induction Furnace And How Does It Work?

What Is A Vacuum Furnace Used For?

How Does A Vacuum Induction Melting Furnace Work?

What Is Vacuum Arc Melting Process?

What Are The Main Applications Of Vacuum Induction Furnaces?

What Is The Process Of A Vacuum Furnace?

What Is A Atmospheric Furnace?

What Are The Advantages Of Vacuum Induction Melting?

What Is VAR Vacuum Arc Remelting (VAR)Furnace?

What Are The Advantages Of Using A Vacuum Induction Furnace?

What Gas Is Used In A Vacuum Furnace?

What Is The Use Of Atmosphere Furnace?

How Does Vacuum Help In Induction Melting Furnace?

How Does Vacuum Arc Melting Furnace Work?

What Types Of Materials Can Be Processed In A Vacuum Induction Furnace?

What Is The Heating Element Used In A Vacuum Furnace?

How Does An Atmosphere Furnace Work?

What Is Vacuum Induction Melting Furnace?

What Are The Applications Of Vacuum Arc Melting Furnaces?

How Does The Vacuum Environment In A Vacuum Induction Furnace Improve Material Properties?

What Are The Advantages Of Using Atmosphere Furnaces?

What Are The Advantages Of Using Vacuum Arc Melting Furnaces?

What Factors Should Be Considered When Selecting An Atmosphere Furnace?

What Safety Precautions Should Be Followed When Using A Vacuum Arc Melting Furnace?

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